• Title/Summary/Keyword: Main piston

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Fatigue and Vibration Analysis on Engine Parts (엔진 부품에 대한 피로 및 전동해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.321-325
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    • 2010
  • This study analyzes the results with the simulation of heat transfer, structural stress, fatigue and vibration on main parts of engine. The maximum temperature is shown by $300.73^{\circ}C$ on the upper part of piston with the heat transfer. Maximum total deformation or equivalent stress is shown by 65.31mm or 21364MPa respectively at the upper plane of piston with the structural analysis inclusive of heat transfer. The minimum life is shown by the cycle less than $10^7$ at the part of crankshaft with the fatigue analysis. The frequency with the maximum amplitude of deformation is shown by 14Hz. Maximum total deformation or equivalent stress is shown respectively by 93.99mm on the upper plane of piston or 42625MPa at the part connected with crack shaft and connecting rod at 14Hz. The durability of engine design can be verified by using the analysed result of this study.

Characteristics of in-cylinder flow near the spark-plug for different engine speeds (엔진속도 변화에 따른 연소실내 Spark Plug 주위의 유동특성 고찰)

  • Seong, Baek-Gyu;Jeon, Gwang-Min
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.7
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    • pp.2289-2297
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    • 1996
  • Flows in the combustion chamber near the spark plug are measured using LDv.A single cylinder DOHC S.I. engine of compression ratio 9.5:1 with a transparent quartz window piston is used. Combustion chamber shape is semi-wedge type. Measured data are analyzed using the ensemble averaged analysis and the cycle resolved analysis which uses FFT Filtering. Turbulent intensity and mean velocity are studied in the main flow direction and the normal to main flow direction as a function of engine speeds. The results shows that the turbulent intensity obtained by the ensemble averaged analysis is greater than that calculated by the cycle resolved analysis. Especially, the ensemble averaged analysis shows increase in turbulence at the end of compression stroke although the cycle resolved analysis shows increase only in the cycle-by-cycle variation with no noticeable increase in turbulence. The mean velocity in the main flow direction increase as engine speed increase. But the mean velocity normal to the main flow does not show such increase. Turbulent intensity in both direction increase in proportion to engine speeds. The magnitude of turbulent intensity is about 0.3 ~ 0.4 times the mean piston speeds at the end of the compression stroke.

A Study on the Determinants of the Visitor's Use Route Patterns in Urban Parks (都市公園 利用者의 動線類型 및 그 發生要因에 關한 硏究)

  • Kim, Dong-Chan
    • Journal of the Korean Institute of Landscape Architecture
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    • v.18 no.3 s.39
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    • pp.155-169
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    • 1990
  • The main purpose of this study is to suggest fundamental materials and a guideline for design through grouping of the users' use route patterns and analyzing determinants to choose those route patterns in urban parks. Study sites were Jungang, Dlseong, and Beomeo park, where located Taegu city-Key results obtained through a series of investigation were as follows : When Users come in and out urban parks, most orientations of their use routes were counterclockwise, and not in such cases, greatly affected by facilities arrangement. There were a large number of users in the main route placed the principal facilities. Users' use route patterns were grouped by their characteristics, which were circulation, semi-circulation, irregular, and piston type. And all the types except piston type can be subdivided into spoon and loope type. Factors analysis to the types produced five meaningful patterns of variables. Five factors were named as dimension of characteristics : Park composition factor, facilities use factor, users' personal factor, park use behavioral factor, routes choice factor.

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A Study on Life Prediction of Hydraulic Piston Pump (유압 피스톤 펌프의 수명 예측 연구)

  • Kim, Kyungsoo;Lee, Jihwan;Kang, Myeongcheol;Ryuh, Beomsahng
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.607-613
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    • 2018
  • Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

Flow Characteristics of Oil Jet for Cooling a Piston (피스톤 냉각용 엔진오일 제트 유동특성)

  • Li, L.;Lee, J.H.;Jung, H.Y.;Kim, J.H.;Lee, Y.W.
    • Journal of Power System Engineering
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    • v.10 no.4
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    • pp.50-55
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    • 2006
  • An efficient cooling system for a piston of an automotive engine is very important. Therefore a large capacity gasoline engine or diesel engine has adopted the direct injection cooling system to increase its cooling efficiency. In this direct cooling system, an cooling oil is injected to a piston directly using an oil jet and this cooling oil flows through an oil gallery inside the piston. Flow rate and injection accuracy of this cooling oil are very important because these are main factors that have influence on its efficiency. The purpose of this study is to understand the changes of flow characteristics with various curvatures and diameters of an outlet nozzle and to check whether engine oil enters into the oil gallery well or not. From this study, we found that secondary flow was formed in a curved part of jet due to centrifugal force and irregular flow pattern appeared at the jet outlet. This pattern has influence on flow characteristics of engine oil entering the gallery. These simulation results have a good agreement with experiments.

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On the Force Balance of a Main Oxidizer Shutoff Valve (산화제 개폐밸브의 힘평형에 관한 연구)

  • Hong, Moon-Geun;Lee, Soo-Yong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.05a
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    • pp.14-17
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    • 2008
  • A poppet type shutoff valve under the pneumatic control has been adapted for the MOV (Main Oxidizer shutoff Valve) for KSLV (Korea Space Launch Vehicle). The MOV controls the supply of liquid oxygen into the combustion chamber just by opening and shutting operations. The poppet part of the poppet valves is usually connected with the piston, but on the other hand that of the MOV is separated and just contacted with the piston in order to secure the flexibility of the valve design. For the prevention of the collision with valve body by an undesirable movement of the piston part, it is necessary to evaluate the force during the valve closing. The analysis of the force balance of the MOV at the moment of the valve closing have been performed and some important design parameters for the force balance control have been introduced.

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Assessment of Stability of Stability of Hydraulic Breaker Cylinder and Piston through Thermal-Structural coupled Field Analysis by Finite Element Method (유한요소법을 이용한 유압브레이커 Cylinder와 Piston의 열-구조 연성해석을 통한 안정성 평가)

  • Lim, Dong-Wook;Park, Yoon-Soo;Shin, Bong-Cheol
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.41-46
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    • 2018
  • This study proves the causes of cylinder and piston jam by scratches which is the fatal problem of hydraulic breaker through the thermal analysis and thermal-structural coupled field analysis. The trouble from the scratch is a complex problem which can be caused by manufacturing process (this is an internal factor) and the users mistake or contamination in the hydraulic circuit (these are an external factor). Hence, it's not easy to investigate the causes, also hard to prevent the recurrence. In this reason, hydraulic breaker manufacturers are trying to improve the manufacturing process such as machining, heat treatment, grinding, cleaning, also to prevent the contamination in hydraulic circuit and to remove the remains. It's being managed thoroughly by manufacturers. This study shows the effect of the temperature rise by the frictional heat generated when the piston hits the tool on the hydraulic oil while the hydraulic breaker is operating, also the temperature distribution when it starts to affect main components of hydraulic breaker. The stress and the amount of deformation also could be found through thermal-structural coupled field analysis. It proved that the stress and deformation are proportionally increased according to the temperature rise in hit area, and it affects the cylinder and the viscosity of hydraulic oil inside the cylinder when it heats up beyond the certain temperature.

The Nondestructive Reliability Evaluation which it Applies Ultrasound Thermography about Cutting Crack of Piston Skirt (초음파 서모그래피를 적용한 피스톤 스커트 절단균열에 대한 비파괴 신뢰성 평가)

  • Yang, Yong-Ha;Ma, Sang-Dong;Kim, Jea-Yeol
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.336-340
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    • 2010
  • Ultrasound thermography detects defects by radiating 20 ~ 30 kHz ultrasound waves to the samples and capturing the heat generated from the defects with the use of an infrared thermographic camera. This technology is being spotlighted as a next-generation NDE for the automobile and aerospace industries because it can test large areas and can detect defects such as cracks and exfoliations in real time. The heating mechanism of the ultrasound vibration has not been accurately determined, but the thermomechanical coupling effect and the surface or internal friction are estimated to be the main causes. When this heat is captured by an infrared thermographic camera, the defects inside or on the surface of objects can be quickly detected. Although this technology can construct a testing device relatively simply and can detect defects within a short time, there are no reliable data about the factors related to its detection ability. In this study, the ultrasound thermography technique was used to manufacture gasoline and diesel engine piston specimens, and nondestructive reliability tests to verify the applicability and validity of the ultrasound thermography technique.

Visualization of Oil Behavior in Piston Land Region (피스톤 랜드 부에서 오일거동의 가시화)

  • 민병순
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.105-113
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    • 2000
  • In order to clarify the final process of oil consumption, the distribution and flow of oil through each ring were visualized by induced fluorescence method. Motoring and firing test were performed in a single cylinder research engine with transparent cylinder liner. The appropriate calibration techniques were used to solve the unstability of induced light intensity as well as to know the relation of the oil film thickness and output signal. Oil behavior was also observed at dynamic state by high speed CCD camera. By analyzing the oil film thickness converted from the photographed image, it was observed that the main route of oil transport through each ring is the end gap under the usual operating condition, low engine speed and low load condition. Oil film thickness is observed to be irregular and tend to move in a body horizontally at a given piston land. And it is also found that oil flows through oil ring gap so quickly that it can be observed in a single cycle, but it flows so slowly through top and 2nd compression rings that it takes quite a long time to detect the flow.

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Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성)

  • Jung J.Y.;Song K.K.;Oh S.H.;Kim J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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