• Title/Summary/Keyword: Main hydraulic system

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A Study on Failure Diagnosis System for a Hydraulic Pump in Injection Molding Machinery Using Vibration Analysis (진동 분석을 이용한 사출성형기 유압펌프 결함 진단 시스템에 관한 연구)

  • Kim, Taehyun;Jeon, Yongho;Lee, Moon Gu
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.343-348
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    • 2013
  • In line with the advances in factory automation, various pieces of equipment are now operated in batch processes controlled by computers. However, many kinds of faults can occur in complicated and large systems, which can result in low productivity and economic loss. The reliability and safety of systems have been studied because of the difficulty of determining the severity and location of faults. Therefore, it is necessary to detect and diagnose such faults in order to guarantee the reliability and safety of the equipment. In this paper, a diagnosis method for the ball bearings of a hydraulic pump is applied using a vibration signal for the maintenance of injection molding equipment. The bearings' defects are selected as a main failure mode through a failure mode and effect analysis (FMEA). Usually, there are nonlinear and impulse components of vibration in a ball bearing with faults. For the effective fault diagnosis of a ball bearing, nonlinear diagnostic methods and time-frequency analysis are applied, in addition to the methods currently used, such as power spectrum, time series analysis, and statistical methods. As a result of this study, a failure diagnosis system is provided that is useful even for non-experts. This is a condition-based method that makes it possible to resolve problems in a timely and economical way, in contrast to the prior method, which required regular but wasteful maintenance based on the experience of expensive external experts.

Power Generation and Control System Using Differential Pressure of District Heating Pipeline in a Substation (지역난방 사용자기계실 내 열수송관 차압을 이용한 발전 및 제어 기술)

  • Kim, Kyung Min;Park, Sung Yong;Oh, Mun Sei
    • Journal of Energy Engineering
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    • v.26 no.3
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    • pp.90-96
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    • 2017
  • When the hot water is supplied through the district heating (DH) pipeline, a pressure differential control valve (PDCV) protects the DH user equipment from the high pressure DH water and helps to supply DH water to long distance. It also controls the temperature and adjust the pressure in the main district heating pipeline. However, cavitation occurs in PDCV due to the use of high pressure DH water. It causes frequent failures and many problems. It also causes energy loss and complaints to both operators and users. In order to solve these problems, we will introduce the energy saving technology to replace the primary side PDCV with hydraulic turbine, convert the differential pressure into electricity, and utilize electricity as the power of the secondary side pump.

A comparative study for the decay of chlorine residual using EPANET2.0 and an experimental pipeline system (EPANET 2.0과 관망실험을 통한 배수관망 염소농도 감쇄 비교연구)

  • Baek, Dawon;Kim, Hyunjun;Kim, Sanghyun
    • Journal of Korean Society of Water and Wastewater
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    • v.32 no.5
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    • pp.411-419
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    • 2018
  • The residual chlorine concentration is an essential factor to secure reliable water quality in the water distribution systems. The chlorine concentration decays along the pipeline system and the main processes of the reaction can be divided into the bulk decay and the wall decay mechanisms. Using EPANET 2.0, it is possible to predict the chlorine decay through bulk decay and wall decay based on the pipeline geometry and the hydraulic analysis of the water distribution system. In this study, we tried to verify the predictability of EPANET 2.0 using data collected from experimental practices. We performed chlorine concentration measurement according to various Reynolds numbers in a pilot-scale water distribution system. The chlorine concentration was predicted using both bulk decay model and wall decay model. As a result of the comparison between experimental data and simulated data, the performance of the limited $1^{st}$-order model was found to the best in the bulk decay model. The wall decay model simulated the initial decay well, but the overall chlorine decay cannot be properly predicted. Simulation also indicated that as the Reynolds number increased, the impact of the wall.

Analysis of the ejector for low-pressure evaporative desalination system using solar energy (태양에너지 이용 저압 증발식 해수 담수시스템 이젝터 CFD 해석)

  • Hwang, In-Seon;Joo, Hong-Jin;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.30 no.6
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    • pp.137-143
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    • 2010
  • In this study, the ejector design was modeled using Fluent 6.3 of FVM(Finite Volume Method) CFD(Computational Fluid Dynamics) techniques to resolve the flow dynamics in the ejector. A vacuum system with the ejector has been widely used because of its simple construction and easy maintenance. Ejector is the main part of the desalination system, of which designs determine the efficiency of system. The effects of the ejector was investigated geometry and the operating conditions in the hydraulic characteristics. The ejector consists mainly of a nozzle, suction chamber, mixing tube(throat), diffuser and draft tube. Liquid is supplied to the ejector nozzle, the fast liquid jet produced by the nozzle entrains and the non condensable gas was sucked into the mixing tube. In the present study, the multiphase CFD modeling was carried out to determine the hydrodynamic characteristics of seawater-air ejector. Two-dimensional geometry was considered with the quadrilateral-mashing scheme. The gas suction rate increases with increasing Motive flow circulating rate.

Design and Implementation of Pneumatic Motion Base for 4D Home Theater

  • Kim, Dohyung;Cho, Seongyeon;Lee, Seokhun;Lee, Seunghyun;Kwon, Soonchul
    • International journal of advanced smart convergence
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    • v.4 no.2
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    • pp.131-137
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    • 2015
  • Home Entertainment system is recently being offered by Home Theater & Smart TV with contents service. Also, console game is being played in the media like in TV. The usage of 4D as the main technology in entertainment industry has mostly been limited in Theme Park, Amuse Park, Theater, and contents for Movie and Animation. Some simulation systems for game has been developed but they were made mostly by using electric or hydraulic motion system which cause high power consumption and have a restriction of place for install. The paper is attempted to build Home Entertainment system which makes users feel realistic contents by developing 4D systems for Home Entertainment rather than before. 4D control S/W in which user can insert and edit 4D effects on contents of all areas such as game, movie, and broadcasting is developed. Also, built-in pneumatic cylinder in 4D system which can be easily controlled and managed in home is developed.

Development of Drifter's Hydraulic System Model and Its Validation (드리프터의 유압시스템 해석모델 개발 및 신뢰성 검토)

  • Noh, D.K.;Jang, J.S.;Seo, J.H.;Kim, H.S.;Park, S.H.
    • Journal of Drive and Control
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    • v.11 no.3
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    • pp.14-21
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    • 2014
  • The goal of this study drifter is to understand the operating mechanism of a drifter and to suggest a reliable analysis model which can be used for evaluating the drifter's performance from the viewpoint of impact frequency and energy. For this, the working principle of drifter and functions of its main components were analyzed, and a simulation model was developed based on the analysis. The model was validated using experimental tests on a test-bench. A comparative study of simulation and experimental results indicated that the suggested model accurately represents the real drifter system in terms of impact frequency and impact energy per blow.

Structural and Layout Design Optimization of Ecosystem Control Structures(1) -Characteristics of Mooring Force and Motion Control of the Longline Type Scallop Culturing Facility- (생태계 제어 시설물의 설계 및 배치 최적화(1) -연승식 양식시설의 계류력 특성 및 동요저감에 관한 연구-)

  • RYU Cheong-Ro;KIM Hyeon-Ju
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.28 no.1
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    • pp.35-48
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    • 1995
  • To develop the optimal design method for the longline type scallop culturing facilities in the open sea numerical calculations and hydraulic model experiments are carried out for the stability and function optimization. Using the results for the motion and tension of the facilities, stable design concepts and effects of motion control system by vertical anchor and resistance discs art discussed. The results of this study that can be applied to the design are as follows: 1) Total external forces by design wave $(H_{1/3}\;=\;6,7\;m,\;T_{1/3}\;=\;12sec)$ at the coastal waters of Jumunjin for unit facility (one main line) are estimated to 5-20 tons, and required anchor weights are 10-40 tons in the case of 2-point mooring system. Though the present facilities are stable to steady currents, but is unstable to the extreme wave condition of return period of 10 years. 2) The dimensions and depth of array systems must be designed considering the ecological environments as well as the physical characteristics including the mooring and holding forces that are proportional to the length and relative depth of main line to wave length, and the number of buoys and nets. 3) Oscillation of the facility is influenced by water particle motion and the weight of hanging net, and is excited at both edge, especially at the lee side. To reduce the motion of the nets, the vertical anchoring system and the resistence disc method are recommended by the experimental results, 4) The damage of rope near the anchor by abrasion should be prevented using the ring-type connection parts or anchor chains.

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Code Analysis of Effect of PHTS Pump Sealing Leakage during Station Blackout at PHWR Plants (중수로 원전 교류전원 완전상실 사고 시 일차측 열수송 펌프 밀봉 누설 영향에 대한 코드 분석)

  • YU, Seon Oh;CHO, Min Ki;LEE, Kyung Won;BAEK, Kyung Lok
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.11-21
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    • 2020
  • This study aims to develop and advance the evaluation technology for assessing PHWR safety. For this purpose, the complete loss of AC power or station blackout (SBO) was selected as a target accident scenario and the analysis model to evaluate the plant responses was envisioned into the MARS-KS input model. The model includes the main features of the primary heat transport system with a simplified model for the horizontal fuel channels, the secondary heat transport system including the shell side of steam generators, feedwater and main steam line, and moderator system. A steady state condition was achieved successfully by running the present model to check out the stable convergence of the key parameters. Subsequently, through the SBO transient analyses two cases with and without the coolant leakage via the PHTS pumps were simulated and the behaviors of the major parameters were compared. The sensitivity analysis on the amount of the coolant leakage by varying its flow area was also performed to investigate the effect on the system responses. It is expected that the results of the present study will contribute to upgrading the evaluation technology of the detailed thermal hydraulic analysis on the SBO transient of the operating PHWRs.

Water-Simulant Facility Installation for the Sodium-Cooled Fast Reactor KALIMER-600 and Global Flow Measurement (소듐냉각고속로 KALIMER-600 축소 물모의 열유동 가시화 실험장치 구축 및 거시 유동장 특성 측정)

  • Cha, Jae-Eun;Kim, Seong-O
    • Journal of the Korean Society of Visualization
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    • v.9 no.4
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    • pp.54-62
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    • 2011
  • KAERI has developed a KALIMER-600 which is a pool-type sodium-cooled fast reactor with a 600MWe electric generation capacity. For a SFR development, one of the main topics is an enhancement of the reactor system safety. Therefore, we have a long-term plan to design the large sodium experimental facility to evaluate the reactor safety and component performance. In order to extrapolate a thermal hydraulic phenomena in a large sodium reactor, the thermal hydraulics phenomena is under investigation in a 1/$10^{th}$ water-simulant facility for the KALIMER-600. In this paper, we shortly described the experimental facility setup and the measurement of the isothermal global flow behavior. For the flow field measurement, the PIV method was used in a transparent Plexiglas reactor vessel model at around $20^{\circ}C$ water condition.

A Study on the Lightning Protection and Earthing Supplement for 154kV Switch yard of Hapchon Hydro-Power Station (합천수력 154kV 옥외변전소 낙뢰대책 및 접지보강 연구)

  • NamKung, Hyuk;Jeon, Kyu-Nam;Ock, Gwang-Seok;Choi, Hyong-Chul;Lee, Nam-Hyong;Jang, Jung-Ho
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.83_84
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    • 2009
  • The Gas Circuit Breaker for the Main Transformer in switch yard at the 1st Hapcheon hydraulic power station, has broken down by direct lightning stroke and induced stroke. so, this paper present the stable operation of equipment in switch yard through the improvement of earthing system and the protection to the lightning

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