• 제목/요약/키워드: Main Spindle Design

검색결과 56건 처리시간 0.022초

엔드밀 가공시 진동, 표면거칠기, 절삭온도에 미치는 최적가공조건에 관한 연구 (The Study on the Optimal Working Condition for Vibration, Surface Roughness and Cutting Temperature in End-milling)

  • 홍도관;김동영;안찬우
    • 한국소음진동공학회논문집
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    • 제14권12호
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    • pp.1322-1329
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    • 2004
  • End-milling has been used widely in industrial system because it is effective to a material manufacturing with various shapes. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum mechanical vibration of main spindle, surface roughness and cutting temperature have an effect on end-milling condition such as, cutting direction, revolution of spindle, feed rate and depth of cut, etc. Therefore, this study carried to decide the working condition for optimum mechanical vibration of main spindle, surface roughness and cutting temperature using design of experiments, ANOVA and characteristic function. From the results of experimentation, mechanical vibration has an effect on revolution of spindle, radial depth of cut, and axial depth of cut. The surface roughness has an effect on cutting direction, revolution of spindle and depth of cut. And then the optimum condition used design of experiments is upward cutting In cutting direction, 600 rpm in revolution of spindle, 240 mm/min in feed rate, 2 mm in axial depth of cut and 0.25 mm in radial depth of cut. By design of experiments and characteristic function, it is effectively represented shape characteristics of mechanical vibration, surface roughness and cutting temperature in end-milling.

정출력 영역 확대를 위한 SPINDLE MOTOR 설계 (A Design of Spindle Motor for Wide Constant Power Range)

  • 김정철;박진수;김태형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1996년도 하계학술대회 논문집 A
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    • pp.28-30
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    • 1996
  • In the paper the authors deal with inverter fed induction motors design criteria for having a wide constant power range. In particular, the flux weakening operation is the main feature considered. The design target concerns the possibility of having a wide flux weakening region avoiding or limiting, at the same time, to oversize the motor and the inverter.

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AL6061-T4의 보링가공 시 절삭조건에 따른 직경 변화에 관한 연구 (A study on the Change of Diameter Based on Cutting Conditions in AL6061-T4 Boring Machining)

  • 천세호
    • 한국기계가공학회지
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    • 제19권6호
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    • pp.49-54
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    • 2020
  • The purpose of this study is to investigate the effects of the change in the spindle speed and the feed rate on the diameter change of a hole using a boring cutter for the internal boring process of AL6061-T4 alloys. The experimental results are quantitatively analyzed by applying the factor analysis and the response surface analysis of the experimental design method. The tendency of the diameter change according to the change in the spindle speed and feed level is also evaluated. During the internal boring process of AL6061-T4 alloys, the main factor affecting the diameter change is the spindle speed in which the diameter decreases as the number of revolutions increases. In addition, the diameter tends to increase as the feed is increased; however, as the number of spindle revolutions increases, the influence of the feed decreases.

초정밀 융합가공을 위한 주축이동식 자동선반의 구조해석에 관한 연구 (A Study on the Structural Analysis of the Spindle of Swiss Turn Type Lathe for Ultra Precision Convergence Machining)

  • 박명규;이봉구
    • 한국융합학회논문지
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    • 제9권5호
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    • pp.145-150
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    • 2018
  • 공작기계의 주축은 황삭 가공에서 부터 정삭가공에 이르는 다양한 작업들이 가능해야 하고, 정속운동 또는 회전 위치결정의 기능을 수행해야 되므로 주축설계에 고려해야 할 변수들이 많다. 주축이동식자동선반은 고정식자동선반에 비해 샤프트가 가늘고 긴 핀 들을 작업할 때 좋은 선반이다. 고정식 자동선반에 비해 외경가공의 밀도가 매우 높다. 주축 이송형 선반은 주로 소형 제품을 정밀가공 할 경우에 사용되므로 가공 정밀도가 높아야 한다. 최대 외경 가공 한계 치수는 Ø32, 내경가공 한계 치수는 Ø6까지 가공이 가능하게 제작되어야 한다. 본 연구에서는 주축이동식 자동선반에 사용되는 SCM440 소재의 정 동적특성을 이동식 선반에 적용하여 분석하였다. 주축의 정,동적 특성에 영향을 미치는 인자들을 고려하여 고속화 및 고정밀도를 갖는 최적설계기술이 확보하기 위하여 수치해석을 이용하여 분석하였다.

반응표면분석을 이용한 연삭가공용 스핀들 형상 최적화 (Shape Optimization of Grinding Spindle using Response Surface Analysis)

  • 배경태;김귀남;최부영;문홍만;노정필;허선철
    • 한국해양공학회지
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    • 제29권1호
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    • pp.56-61
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    • 2015
  • To improve the accuracy of a machine, research needs to be conducted on the relationship between the output variables and design variables of a spindle-shaped part from the thermal and static viewpoints. Therefore, research was carried out by examining the correlation of each variable to find the optimum conditions. Moreover, DOE (design of experiments) was extensively used. The model used in this study was a grinding spindle to which a hydrostatic bearing was applied. This model was used in a preliminary analysis based on the experimental results of the previous studies. The influences of the output variables and design variables were compared through a main effect analysis. Generated response surfaces were applied to the Kriging model. To optimize the model, a screening method was selected. In comparison with the initial model, the deformation of the optimized model designed by DOE decreased by 4.1 μm, while the thermal deformation decreased by 1.2 μm. Therefore, it was efficient to design a spindle-shaped part through DOE to improve the accuracy of the machine.

윤활유 종류에 따른 주축 열변위의 특성 평가 (Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil)

  • 강순준;이갑조;김종관
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.93-98
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    • 2003
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been Perfectly Prevented lienee, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

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윤활유 종류에 따른 주축 열변위의 특성 평가 (Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil)

  • 강순준;이갑조;김종관
    • 한국공작기계학회논문집
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    • 제13권2호
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    • pp.47-53
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    • 2004
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been perfectly prevented. Hence, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

축방향 하중을 받는 앵귤러 콘택트 볼베오링의 수명특성에 관한 실험적 연구

  • 황평;권성인
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제23회 학술대회
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    • pp.53-59
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    • 1996
  • The new trends in main spindle design of Machining Center are focused on high-speed, high-precision and high-stiffness. As a main spindle bearing, the angular-contact ball bearing is well used. A rolling bearing is usually only a small part of a larger mechanical system, but its performance can have a great influence on the functioning of the whole machine. This work is about fatigue life tester design and monitoring of defected rolling-element bearings. The major work is done via experiments and the vibration signal is analysised by means of frequency spectrum technique. By analyzing the frequency spectrum, it is possible to view the condition of the bearings.

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Feasibility Study on the New Structure of a Spindle Motor for Hard Disk Drive

  • Kim, Tae-Woo;Chang, Jung-Hwan
    • Journal of international Conference on Electrical Machines and Systems
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    • 제2권3호
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    • pp.295-299
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    • 2013
  • This paper presents the new structure of a spindle motor for hard disk drive (HDD). It can produce axial force as well as torque without a pulling plate or a pulling magnet required for the normal operation of a hydrodynamic bearing in rotating-shaft structure. The proposed models have different air gap length along the axial direction by changing the thickness of permanent magnet (PM). One has a single slope and the other has double slopes on the surface of PM. For the design of the proposed models, variables are defined and its effects on the motor performances are investigated by 3-demensional finite element analysis (FEA). The equi-performance curves are investigated for the main characteristics of the spindle motor such as generated torque, axial force and torque ripple ratio. The validity of the proposed models is verified by the feasibility study and performance evaluation.

System Identification을 이용한 공작기계구조물의 모델화에 관한 연구 (Modeling for M/C tools structure using system identification)

  • Hah, B.H.;Ro, S.H.;Kim, K.H.
    • 한국정밀공학회지
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    • 제10권1호
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    • pp.142-146
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    • 1993
  • The vibrations of the main spindle of the M/C tools are most important in the consideration of the dymamic performance of the M/C tools. In order to resolve and predict the dynamic behaviour of the main syindle it is necessary to have the mathematical model of the system. The system identification is the procedure to provide us with the mathematical model of the procedure of the system identification of the main spindle of the M/C tools to predict the dynamic behaviour of the machine and further to have the basis for the design of M/C tools.

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