• Title/Summary/Keyword: Magnetic powder

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Improvement in the Super Low Core-loss Soft Magnetic Materials

  • Maeda, Toru;Sato, Atsushi;Mochida, Yasushi;Toyoda, Haruhisa;Mimura, Koji;Nishioka, Takao
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1284-1285
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    • 2006
  • We reported a P/M soft magnetic material with core loss value of $W_{10/1k}=68W/kg$, which is lower than that of 0.35mm-thick laminated material, by using high purity gas-atomized iron powder. Lack of mechanical strength and high cost of powder production are significant issues for industrial use. In order to achieve both low core loss and high strength by using inexpencive powder, the improvement of powder shape and surface morphology and binder strength was conducted. As the result, the material based on water-atomized powder with 80 MPa of TRS and 108 W/kg of core loss (W10/1k) was achieved.

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Effect of Powder Size on the Rheological Characteristics of Sm-Co Type Compound for Powder Injection Molding (사출성형용 컴파운드의 유연학적 특성에 미치는 SH-CO 계 분말의 입도 영향)

  • 정우상;김윤배;정원용
    • Journal of the Korean Magnetics Society
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    • v.11 no.4
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    • pp.157-162
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    • 2001
  • Rheological characteristics of Sm-Co type plastic magnet compound for powder injection molding process were investigated with the variation of the magnetic powder size, their relative contents and volume fraction using the mixture of fine and coarse powder. Shear viscosity of Sm-Co type compound was decreased with increasing the size of coarse powder due to the increase of powder packing density. However, the smaller the average size of fine powder resulted in the higher viscosity of compound due to the increase of agglomeration force. In case of mechanically milled Sm-Co type powder, the viscosity of compound with the mixture of coarse powder of 125∼75 ㎛ and fine powder of average size of 4.9 ㎛ greatly depends on their relative contents and shows a minimum value at the 60 % coarse powder fraction. This means that the compound shows a maximum packing density at the 60% coarse powder fraction. Compound viscosities satisfied well the rheological model with the volume fraction of magnetic powder, and maximum volume fraction of magnetic powder in Sm-Co type compound for powder injection molding was about 66%.

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Rheological and Magnetic Properties of Plastic Ferrite Magnets (플라스틱 페라이트 자석의 레올로지와 자기특성)

  • 이석희;최준환;문탁진;정원용
    • Journal of the Korean Magnetics Society
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    • v.8 no.3
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    • pp.150-155
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    • 1998
  • The purpose of this study is to investigate the variations of rheological and magnetic properties with powder loading in plastic anisotropic ferrite magnets. The measured relative viscosities with powder loading were compared with the calculated ones. The variation of relative viscosities with powder loading was in good agreement with that of particle alignment. Remanent flux density and maximum energy product increased linearly with the increase of powder loading, and then showed maximum values. The decrease of magnetic properties at high powder loading was caused by rapid decrease of particle alignment due to the drastic increase of mixture viscosity. The powder loading for maximum magnetic properties is dependent on magnetic field during injection molding and melt viscosity of binder, so the binder with low melt viscosity is necessary to fabricate the magnet with high properties.

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Magnetic Properties of Amorphous FeSiB and Nanocrystalline $Fe_{73}Si_{16}B_7Nb_3Cu_1$ Soft Magnetic Sheets

  • Cho, H.J.;Cho, E.K.;Song, Y.S.;Kwon, S.K.;Sohn, K.Y.;Park, W.W.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.786-787
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    • 2006
  • The magnetic inductance of nanocrystalline $Fe_{73}Si_{16}B_7Nb_3Cu_1$ and an amorphous FeSiB powder sheet has been investigated to identify RFID performance. The powder was mixed with binder and solvent and tape-casted to form films. Results show annealing significantly influenced on the inductance of the material. The surface oxidation of the particles was the main reason for the reduced inductance. The maximum inductance of $Fe_{73}Si_{16}B_7Nb_3Cu_1$ alloy was about $88{\mu}H$ at 17.4 MHz, about 65% greater compared to the FeSiB alloy. The higher inductance in the nanocrystalline alloy indicates it may be used as a potential replacement of current RFID materials.

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Influence of $Dy_2O_3$ and Sn on the Structure and Magnetic Properties of NdFeNB Magnets

  • Li, Liya;Yi, Jianhong;Peng, Yuan Dong
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1171-1172
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    • 2006
  • Addition of 2.0wt%$Dy_2O_3$ or 0.3wt%Sn proved to be very effective in improving the permanent magnetic properties of NdFeNbB magnets. $Dy_2O_3$ additions result in the increase in the Hci and temperature dependence due to formation of (NdDy)-rich phase and grain refinement of $\Phi$ phase. This improvement of the coercivity stability of the magnets from the addition of Sn is attributed to the smoothing effect of the Sn addition at the grain boundaries. The magnetic properties, the temperature dependence and Curie temperature of NdFeNbB with $Dy_2O_3$ and Sn combined addition were found to be considerably improved.

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Fabrication of Nanostructured Fe-Co Alloy Powders by Hydrogen Reduction and its Magnetic Properties

  • Lee, Young-Jung;Lee, Baek-Hee;Kim, Gil-Su;Lee, Kyu-Hwan;Kim, Young-Do
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.120-121
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    • 2006
  • Magnetic properties of nanostructured materials are affected by the microstructures such as grain size (or particle size), internal strain and crystal structure. Thus, it is necessary to study the synthesis of nanostructured materials to make significant improvements in their magnetic properties. In this study, nanostructured Fe-20at.%Co and Fe-50at.%Co alloy powders were prepared by hydrogen reduction from the two oxide powder mixtures, $Fe_2O_3$ and $Co_3O_4$. Furthermore, the effect of microstructure on the magnetic properties of hydrogen reduced Fe-Co alloy powders was examined using XRD, SEM, TEM, and VSM.

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Magnetic Abrasive Deburring Character Analysis According to the powders (Powder의 특성에 따른 Magnetic Abrasive Deburring 특성분석)

  • ;;Yuri M. Baron;Vladimir S. Polyshuk
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1877-1880
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    • 2003
  • We were interest in Deburring using MAF(magnetic abrasive finishing) method. So Magnetic inductor was designed and manufactured to generate proper magnetic induction fer deburring the burr formed in drilling SM45C. We experienced according to the Rotational speed, table feed rate, grain size of powder and working gap are changed to investigate the effect on deburring. At this time we experienced in abrasive effect mainly.

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Microstructural and Magnetic Characterization of Fe Nanosized Powder Synthesized by Pulsed Wire Evaporation

  • Kim, Deok Hyeon;Lee, Bo Wha
    • Journal of Magnetics
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    • v.22 no.1
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    • pp.100-103
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    • 2017
  • We studied the microstructure and magnetic properties of Fe nanosized powder synthesized by the pulsed wire evaporation method. The x-ray diffraction spectrum confirmed that this powder had a pure ${\alpha}$-Fe phase. Scanning electron microscope and transmission electron microscope measurements indicated that the prepared powder had uniform spherical shape with core-shell structure. The mean powder size was about 35 nm and the thickness of the surface passivation layer was about 5 nm. Energy dispersive X-ray spectroscopy measurement indicated that the surface passivation layer was iron oxide. Magnetic field dependent magnetization measurement at room temperature showed that the maximum magnetization of the prepared powder was 177.1 emu/g at 1 T.

Magnetic properties of Mn54Al46C2.44/Sm2Fe17N3 and Mn54Al46C2.44/Fe65Co35 composites

  • Qian, Hui-Dong;Si, Ping-Zhan;Lim, Jung Tae;Kim, Jong-Woo;Park, Jihoon;Choi, Chul-Jin
    • Journal of the Korean Physical Society
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    • v.73 no.11
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    • pp.1703-1707
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    • 2018
  • Ferromagnetic ${\tau}-phase$ $Mn_{54}Al_{46}C_{2.44}$ particles were synthesized, and its composites with commercial $Sm_2Fe_{17}N_3$ and synthesized $Fe_{65}Co_{35}$ powders were fabricated. Smaller grain size than the single domain size of the $Mn_{54}Al_{46}C_{2.44}$ without obvious grain boundaries and secondary phases is the origin for the low intrinsic coercivity. It was confirmed that the magnetic properties of the $Mn_{54}Al_{46}C_{2.44}$ can be enhanced by magnetic exchange coupling with the hard magnetic $Sm_2Fe_{17}N_3$ and soft magnetic $Fe_{65}Co_{35}$. The high degrees of the exchange coupling were verified by calculating first derivative curves. Thermo-magnetic stabilities of the composites from 100 to 400 K were measured and compared. It was demonstrated that the $Mn_{54}Al_{46}C_{2.44}$ based composites containing $Sm_2Fe_{17}N_3$ and $Fe_{65}Co_{35}$ could be promising candidates for future permanent magnetic materials with the proper control of purity, magnetic properties, etc.

The study to flat-type generate of magnetic field with CW (Continue wave) frequency and AM (Amplitude modulation) frequency

  • Shin, Gi Won;Kang, Chang Ho;Lee, Min Jun;Yang, Sung Jae;Lee, Hyuk Ho;Hong, Hyun Bin;Jo, Tae Hoon;Kwon, Gi Chung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.139.2-139.2
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    • 2015
  • In this study, We applied the magnetic field that has CW frequency and AM frequency to heating magnetic nano powder. For this experiment, We set up the devices flat-type magnetic field generator with CW frequency and AM frequency. We supplied the current to encircling coil by adjusting the power of generating of magnetic field device for AC voltage through Slidacs and using way of LC resonance circuit and SMPS(Switching Mode Power Supply). Above the encircling coil, We covered the circular flat insulator like glass. And we located the well plate containing the magnetic nano powder liquor above the circular flat insulator and exposed the magnetic field to this well plate. Using the flat-type magnetic field generator with CW and AM frequency and the magnetic field measurement sensor(Magnetic pick up coil or Hall sensor), We measured the strength of the magnetic field of circular flat insulator's surface in each position. The temperature of the magnetic nano powder in the well plate was quantitatively measured by the magnetic field strength through the Fluoroptic thermometer.

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