• Title/Summary/Keyword: Magnetic materials processing

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Bending Strength of Textured Alumina Prepared by Slip Casting in a Strong Magnetic Field

  • Suzuki, Tohru S.;Uchikoshi, Tetsuo;Morita, Koji;Hirage, Keijiro;Sakka, Yoshio
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1099-1100
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    • 2006
  • The mechanical properties of ceramics materials can be tailored by designing their microstructures. We have reported that development of texture can be controlled by slip casting in a strong magnetic field followed by heating even for diamagnetic ceramics such as alumina. A strong magnetic field of 12T was applied to the suspension indcuding alumina powder to rotate each particle during slip casting. The sintering was conducted at the desired temperature in air without a magnetic field. C-axis of alumina was parallel to the magnetic field. Bending strength of textured alumina depended on the direction of oriented microstructure.

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The optimized recover process of heavy minerals from Korean beach-sand

  • Shin, Hee-Young;Jeon, Ho-Soek;Baik, Seung-Woo;Kim, Wan-Tae;Lee, Jae-Chun
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.648-653
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    • 2003
  • Optimized recovery of heavy minerals from the near shore sands of Korean Yellow Sea was investigated using physical processing technologies such as gravity concentration and magnetic separation. The head samples were subjected to the three stages effective separation; Head sample was first treated by a spiral separator to recover rough heavy mineral concentrates, which are contained minerals like ilmenite, zircon and rare earth minerals. Much higher beneficiation processes were subsequently taken by wilfley table and magnetic separation according to their magnetic field responses. Heavy minerals were effectively recovered by wilfley table and subsequent recleaning of heavy minerals by magnetic separations was conducted. Qualitative and relative-quantitative analyses of their constituent elements were doing using XRD and XRF.

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MAGNETIC PROPERTIES OF $FePt_{3}$ ORDERED ALLOY

  • Yoshida, H.;Fujimori, H.;Kaneko, T.;Abe, S.;Watanabe, K.;Matsumoto, M.;Yoshida, T.;Kanomata, T.
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.362-365
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    • 1995
  • The magnetic properties for $Fe_{24}Pt_{76}\;and\;Fe_{26}Pt_{74}$ have been investigated. The temperature vs. magnetic susceptibility curve for $Fe_{24}Pt_{76}$ had no peak near the Neel temperature. The magnetization proccess at 4.2 K showed only a linear variation up to the high magnetic field of 240 kOe. That for $Fe_{26}Pt_{74}$ at 77 K showed a metamagnetic transition at 100 kOe. These properties were discussed on the basis of a band picture.

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Removal of Iron Bearing Minerals from Illite (일라이트에 함유된 Fe 불순물 제거)

  • Kim, Yun-Jong;Cho, Sung-Baek;Park, Hyun-Hae;Kim, Sang-Bae
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.497-502
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    • 2006
  • Recently, many attention have been focused on illite as a material for the well-being industry. Illite contains various kinds of iron bearing materials and they restrict their usage. In this study, Fe impurities in the illite produced in Yeongdong-gun, Chungcheongbuk-do were characterized and their removal experiments were performed. According to the characterization of illite raw ore, it contained 1.54 wt.%$Fe_2O_3$ due to the existence of iron oxide($Fe_2O_3$) and pyrite($FeS_2$). The raw ore was crushed into 3 mm or less using cone crusher and then ground by rod mill for the liberation of impurity mineral. For the removal of iron bearing minerals, an acid treatment, a flotation, a magnetic separation, and a flotation combined with magnetic separator were performed respectively. When the illite raw ore was treated with magnetic separation and various kinds of acid, 1.54wt.%. $Fe_2O_3$ content was reduced to 0.78 and 1.0 wt.%, respectively. On the other hand $Fe_2O_3$ content was reduced to be 0.52 wt.% after flotation. These results indicate that iron bearing minerals cannot be reduced below 0.3wt.%$Fe_2O_3$. However, combination of magnetic separation and flotation enable us to get 0.24wt.% of illite concentrate. It is concluded that, for the refinement of illite from Yeongdong-gun, the flotation combined with magnetic separation is good for high purity illite.

Optimization of VIGA Process Parameters for Power Characteristics of Fe-Si-Al-P Soft Magnetic Alloy using Machine Learning

  • Sung-Min, Kim;Eun-Ji, Cha;Do-Hun, Kwon;Sung-Uk, Hong;Yeon-Joo, Lee;Seok-Jae, Lee;Kee-Ahn, Lee;Hwi-Jun, Kim
    • Journal of Powder Materials
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    • v.29 no.6
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    • pp.459-467
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    • 2022
  • Soft magnetic powder materials are used throughout industries such as motors and power converters. When manufacturing Fe-based soft magnetic composites, the size and shape of the soft magnetic powder and the microstructure in the powder are closely related to the magnetic properties. In this study, Fe-Si-Al-P alloy powders were manufactured using various manufacturing process parameter sets, and the process parameters of the vacuum induction melt gas atomization process were set as melt temperature, atomization gas pressure, and gas flow rate. Process variable data that records are converted into 6 types of data for each powder recovery section. Process variable data that recorded minute changes were converted into 6 types of data and used as input variables. As output variables, a total of 6 types were designated by measuring the particle size, flowability, apparent density, and sphericity of the manufactured powders according to the process variable conditions. The sensitivity of the input and output variables was analyzed through the Pearson correlation coefficient, and a total of 6 powder characteristics were analyzed by artificial neural network model. The prediction results were compared with the results through linear regression analysis and response surface methodology, respectively.

Magnetic Field Analysis of Arc Furnace Using FEM (유한요소법을 이용한 Arc로의 자기장분포 해석연구)

  • Kim, Chan-Uk;Im, Jong-In
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1091-1095
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    • 2001
  • Finite element analysis showed that strong magnetic fields were distributed around the arc furnace where the strongest magnetic field was generated around the three phase cables, and followed by the electrodes and the mast arm in decreasing order. Magnetic field decay patterns around the arc furnace could be fitted by introducing exponential formula,$Y=Y_0+Ae^{\frac-{x}{t}}$. These results showed that magnetic field intensities around the arc furnace could be estimated at any 3-dimensional positions using the finite element method (FEM).

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Microwave Absorbing Properties of Grid-type Magnetic Composites (격자형 자성 복합재의 전파흡수 특성)

  • Park, Myung-Joon;Kim, Sung-Soo
    • Korean Journal of Metals and Materials
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    • v.50 no.5
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    • pp.389-393
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    • 2012
  • Improvement in microwave absorbance has been investigated by insertion of a periodic air cavity in rubber composites filled with magnetic powders. A mixture of $Co_2Z$ hexagonal ferrite and Fe powders were used as the absorbent fillers in silicone rubber matrix. The complex permeability and complex permittivity of the magnetic composites were measured by reflection/transmission technique. In the grid-type magnetic absorbers, the equivalent permeability (${\mu}_{eq}$) and permittivity (${\varepsilon}_{eq}$) are calculated as a function of air volume rate (K) on the basis of effective medium theory. Reduction in the material parameters (especially, dielectric permittivity and magnetic loss) has been estimated with the increase of K. Plotting the ${\mu}_{eq}$ and ${\varepsilon}_{eq}$ on the solution map of wave-impedance matching, wide bandwidth microwave absorbance has been predicted in the magnetic composites with an optimum value of K.

Physical Separation and Leaching for Waste Printer PCBs Recycling (폐프린터 기판 재활용을 위한 물리적 전처리 및 침출)

  • Jeong, Jin-Ki;Lee, Jae-Chun;Kim, Min-Seuk;Kim, Eun-Young;Kim, Sang-Bae
    • Proceedings of the Korean Institute of Resources Recycling Conference
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    • 2005.10a
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    • pp.304-307
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    • 2005
  • Printed circuit boards (PCBs) of the printer are composed of various organic and inorganic compounds as well as metals and alloys. This study was conducted to recover valuable metals from used PCBS by physical separation and leaching. The PCBs was crushed, sieved, classified by zig zag classifier and magnetic constituents were removed by the magnetic separation. The non-magnetic constituents of sizes between 1.2 and 0.6 mm especially containing high quantity of Cu (e.g. 83% on metal base and 31% on total base) were used for the leaching experiment. The effect of the nature and concentration of acids and reaction temperature were investigated. The Cu leaching rate to 98.5% in 2M nitric acid, pulp density 100g/L, $90^{\circ}C$, 300rpm, 1hr leaching.

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Development of Hybrid Insulating Coating for Fe-based Soft Magnetic Powder (철계 연자성 분말용 하이브리드 절연 코팅막 개발)

  • Kim, Jungjoon;Kim, Sungyeom;Kim, Youngkyun;Jang, Taesuk;Kim, Hwi-jun;Kim, Youngjin;Choi, Hyunjoo
    • Journal of Powder Materials
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    • v.28 no.3
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    • pp.233-238
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    • 2021
  • Iron-based amorphous powder attracts increasing attention because of its excellent soft magnetic properties and low iron loss at high frequencies. The development of an insulating layer on the surface of the amorphous soft magnetic powder is important for minimizing the eddy current loss and enhancing the energy efficiency of high-frequency devices by further increasing the electrical resistivity of the cores. In this study, a hybrid insulating coating layer is investigated to compensate for the limitations of monolithic organic or inorganic coating layers. Fe2O3 nanoparticles are added to the flexible silicon-based epoxy layer to prevent magnetic dilution; in addition TiO2 nanoparticles are added to enhance the mechanical durability of the coating layer. In the hybrid coating layer with optimal composition, the decrease in magnetic permeability and saturation magnetization is suppressed.