• 제목/요약/키워드: Magnesium AZ31B

검색결과 98건 처리시간 0.023초

십자 형상 금형의 디프 드로잉에서 AZ31B 마그네슘 합금판재의 성형 한계 (Forming Limit of AZ31B Magnesium Alloy Sheet in the Deep Drawing with Cross Shaped Die)

  • 황상희;최선철;김헌영;김형종;홍석무;신용승;이근호
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.374-377
    • /
    • 2008
  • Magnesium alloy sheets are usually formed at temperatures between $150^{\circ}C$and $300^{\circ}C$ because of their poor formability at room temperature. In the present study, the formability of AZ31B magnesium alloy sheets was investigated by the analytical and experimental approaches. First, tensile tests and the limit dome height test were carried out at elevated temperatures to get the mechanical properties and forming limit diagram, respectively. And then deep drawing of cross shaped die was tried to get the minimum corner radius and forming limit at specific temperature. Blank shape, punch velocity, minimum corner radius, fillet size, etc, were determined by finite element analysis physical try-outs. Especially, optimum punch and die temperature were suggested through the temperature-deformation analysis using Pam-stamp.

  • PDF

AZ31B 마그네슘합금 판재의 원형 및 사각 딥드로잉 성형성의 실험적 평가 (A Study on the Experimental Evaluation of AZ31B Sheet Formability with Circle and Rectangle Shape)

  • 권기태;강석봉;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 추계학술대회 논문집
    • /
    • pp.250-253
    • /
    • 2007
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. The crystal structure of Magnesium was hexagonal close-packed, so its formability was poor at room temperature. But formability was improved in high temperature with increasing of slip planes, twins, dynamic recrystallization. In this study The formability of AZ31B magnesium sheet is estimated according to the variable temperatures, forming speed, thickness, blank holding force. The results of deep drawing experiences show that the formability is well at the range from 200 to $250^{\circ}C$, 20 to 60 mm/min forming speed and 2.5 to 3KN blank holding force.

  • PDF

AZ31B 마그네슘 판재의 온.열간 ?K드로잉에 관한 연구 (A Study on the Deep Drawing of AZ31B Magnesium Sheet at Warm and Hot Temperature)

  • 김한구;배정운;추동균;강충길
    • 소성∙가공
    • /
    • 제15권7호
    • /
    • pp.504-511
    • /
    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures($200,\;250,\;300,\;350\;and\;400^{\circ}C$), and forming speed(20, 50, 100mm/min), thickness(0.5, 0.8, 1.0, 1.4mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. Limit drawing ratio is increased from 2.1 to 3.0 in circular cup drawing and change of thickness is decreased from 16.3 to 6.9%. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

AZ31B 마그네슘 판재의 온,열간 딮드로잉 성형성 및 공정해석 (A Study on the Deep drawing drawability and Analyzing process of AZ31B Magnesium Sheet at Warm and Hot temperature)

  • 한수훈;추동균;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.48-52
    • /
    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

  • PDF

AZ31B 마그네슘 합금 판재의 구성식 개발 (Constitutive Modeling of AZ31B Magnesium Alloys)

  • 이명규;정관수;김헌영
    • 소성∙가공
    • /
    • 제16권4호
    • /
    • pp.234-238
    • /
    • 2007
  • Magnesium alloy sheets in room temperature have unusual mechanical properties such as high in-plane anisotropy/asymmetry of yield stress and hardening behavior. In this paper, the continuum plasticity models considering the plastic behavior of AZ31B Mg alloy sheet were derived. A new hardening law based on modified two-surface model was developed to consider the general stress-strain response of metals including Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. To include the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified by adding anisotropic constants.

Nd:YAG 펄스 레이저를 이용한 AZ31B 마그네슘 합금의 겹치기 용접에서 발생하는 용접결함과 그 대책에 대한 연구 (A Study on Weld Defect and Their Alternatives during Lap Welding of AZ31B Magnesium Alloy by Pulsed Nd: YAG Laser)

  • 김종도;이정한;김영식
    • Journal of Welding and Joining
    • /
    • 제29권3호
    • /
    • pp.82-88
    • /
    • 2011
  • With a tendency for the application of thin magnesium alloy plates in portable electronic equipment such as cell phone and notebook PC, there is a requirement to develop a welding technology for the lap welding of these thin magnesium alloy. This paper presents the single pulsed laser welding of AZ31B magnesium alloy. The effects of fiber types and parameters such as peak power and pulse width on laser weldability were investigated. The results show that weld defects, especially solidification crack, were always generated in the weld. These defects couldn't be controlled by the simple square pulse, but could be improved through the application of variable pulse. It is because that variable pulse has effect of solidification delay by dropping peak power gradually.

AZ31B 마그네슘 합금의 산세 거동 (Acid Treatment on AZ31B Magnesium Alloy)

  • 김혜정;박영희;서장현
    • 한국표면공학회:학술대회논문집
    • /
    • 한국표면공학회 2012년도 추계총회 및 학술대회 논문집
    • /
    • pp.18-18
    • /
    • 2012
  • 마그네슘 합금의 화성처리는 주로 탈지-산세-디스머트-화성처리의 4단계를 거쳐 진행되는 것으로 알려져 있다. 즉, 마그네슘 합금은 공기 중에서 자연 산화막이 쉽게 생성되며 이때 생성된 산화막을 제거하기 위한 산세 공정이 필수적이다. 본 연구에서는 AZ91D 마그네슘 주조재에 주로 사용되어 왔던 다양한 산 종류에 따른 AZ31B 마그네슘 판재의 산 에칭 후의 표면 상태 및 부식 거동을 관찰하였다. 따라서 AZ31B에 적합한 산 종류를 선별하고 그에 따른 표면 거동에 대한 논의를 통하여 마그네슘 합금의 표면에 대한 이해를 높이고자 한다.

  • PDF

마그네슘 합금 AZ31 판재의 온간 사각컵 디프드로잉 공정의 유한요소 해석 (Finite-Element Analysis of Warm Square Cup Deep Drawing Process of Magnesium Alloy AZ31 Sheet)

  • 김흥규;이위로;홍석관;김종덕;한병기
    • 소성∙가공
    • /
    • 제15권3호
    • /
    • pp.232-240
    • /
    • 2006
  • Magnesium alloys are expected to be widely used fur the parts of structural and electronic appliances due to their lightweight and EMI shielding characteristics. While the die casting has been mainly used to manufacture the parts from the magnesium alloys, the press forming is considered as an alternative to the die casting for saving the manufacturing cost and improving the structural strength of the magnesium alloy parts. However, the magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. In the present study, square cup deep drawing tests using the magnesium alloy AZ31 sheet were experimentally conducted at various elevated temperatures as well as room temperature, and the corresponding finite-element simulations, which calculated the damage evolution based on the Oyane's criterion, were conducted using the stress-strain relations from the tensile tests at various temperatures. The formability predictability by the finite-element analysis was investigated by comparing the predicted damage distributions over the deformed AZ31 sheet at elevated temperatures with the corresponding experimental deformations with failures.

AZ31 마그네슘 합금판재의 소성변형특성 (Plastic Deformation Characteristic of AZ31 Magnesium alloy Sheet)

  • 박진기;김영석;;유봉선
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.64-68
    • /
    • 2005
  • In recent years, there has been a growth of the manufacture and application of magnesium products because of its small specific gravity as well as its relatively high strength. However, there are so many studies to assure good formability because magnesium sheet alloy is difficult to form. In this study, uniaxial tensile and biaxial tensile test of AZ31 magnesium sheet alloy with thickness of 1.2mm were performed at room temperature. Uniaxial tensile test were performed until $7\%$ of engineering strain. R-values and stress-strain curve were obtained. Biaxial tensile tests with cruciform specimen were performed until the breakdown of the specimen occurs. The yield loci are made by application of plastic work theory. The results are compared with the theoretical predictions based on the Hill and Logan-Hosford model. However, next study will be performed at warm-temperature because the specimens are broken under the $0.5\%$ of equivalent strain at biaxial tensile test.

  • PDF