• 제목/요약/키워드: Machining unit

검색결과 142건 처리시간 0.03초

MC를 이용한 연삭시 증속기의 증속효과에 관한 연구 (Study on the Accelerating Effect of an Accelerating Unit in Grinding using Machining Center)

  • 서영일;김창수;최환;이종찬;정선환
    • 한국정밀공학회지
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    • 제16권3호통권96호
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    • pp.103-108
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    • 1999
  • A problem in the grinding with a small diametric wheel is the decrease of wheel speed. In order to resolve this problem, an accelerating unit which increases the wheel speed is recommended. In this paper, the accelerating effect of an accelerating unit has been investigated through the side-cut grinding experiments performed with a vitrified bonded CBN wheel in a machining center(MC). The static stiffness, normal force, and machining error were measured in the experiments. As the accelerating unit is attached on the column of machining center, the static stiffness of tool system is largely decreased. But as the wheel speed increased by the accelerating unit, this problem is overcome and machining efficiency is improved. The lesser the quill stiffness was, the higher the accelerating effect became.

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전자빔건 헤드유니트의 설계와 제작 (Establishment of Gun Head Unit for Electron Beam Machining System)

  • 강재훈;이찬홍;최종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1875-1878
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    • 2005
  • It is not efficient and scarcely out of the question to use commercial expensive electron beam lithography system widely used for semiconductor fabrication process for the manufacturing application field of various devices in the small business scope. Then scanning electron microscope based electron beam machining system is maybe regarded as a powerful model can be used for it simply. To get a complete suite of thus proper system, column unit build up with electron beam gun head unit is necessarily required more than anything else to modify scanning electron microscope. In this study, various components included ceramic isolation plate and main body which are essentially constructed for electron beam gun head unit are designed and manufactured. And this electron beam gun head unit will be used for next connected study in the development step of scanning electron microscope based electron beam machining system.

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자유곡면 가공공정의 정형화된 모델링 (Structured Modeling of Sculptured Surface Machining Process)

  • 김대현;김보현;편영식;최병규
    • 한국CDE학회논문집
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    • 제3권3호
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    • pp.192-200
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    • 1998
  • Even though most die-maker are using CAD/CAM systems rout NC tool-path generation, “front-end”CAD/CAM technologies have not been fully adapted to sculptured surface machining(SSM) nor are sufficiently utilized in die shops. This gap between die-making industry and CAD/CAM community persists mainly because of the lack of a SSM-process model through which the two groups communicate with each other. Proposed in this paper is a model of SSM-processes which is built around the concepts of machining stages, unit machining operations, and each machining stage is decomposed into a sequence of unit machining operations(UMOs). Identified in the paper are five machining stages and 17 types of UMO. Based on the framework of the proposed model, an example of inner-panel stamping-die machining processes is described in detail.

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전자빔 가공시스템용 경통의 구축 (Establishment of Column Unit for Electron Beam Machining System)

  • 강재훈;이찬홍;최종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1017-1020
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    • 2004
  • It is not efficient and scarcely out of the question to use commercial expensive electron beam lithography system widely used for semiconductor fabrication process for the manufacturing application field of various devices in the small business scope. Then scanning electron microscope based electron beam machining system is maybe regarded as a powerful model can be used for it simply. To get a complete suite of thus proper system, column unit build up with several electo-magnetic lens is necessarily required more than anything else to modify scanning electron microscope. In this study, various components included several electro-magnetic lens and main body which are essentially constructed for column unit are designed and manufactured. And this established column unit will be used for next connected study in the development step of scanning electron microscope based electron beam machining system.

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Post Processor Using a Fuzzy Feed Rate Generator for Multi-Axis NC Machine Tools with a Rotary Unit

  • Nagata, F.;Kusumoto, Y.;Hasebe, K.;Saito, K.;Fukumoto, M.;Watanabe, K.
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.438-443
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    • 2005
  • Handy paint rollers with simple or no patterns are generally used to transcribe its design to a wall just after painting. However, the types of the patterns are limited to several conventional ones, so that interior planners' or decorators' demands are gradually tending to getting attractive roller designs. In order to obtain abundant kinds of the roller designs, a new advanced 3D machining method should be established for cylindrical models. In this paper, a post-processor that can generate suitable NC data is proposed for multi-axis NC machine tools with a rotary unit. The 3D machining system with the post-processor is also presented for an attractive interior decorating. The machining system allows us to easily transcribe the relief designs from on a flat model to on a cylindrical model. The effectiveness of the proposed 3D machining system using the post-processor is demonstrated through some machining experiments.

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대면적 미세가공시스템 및 장비 개발 (Development of a Large Surface Mechanical Micro Machining System & Machine)

  • 박천홍;오정석;심종엽;황주호
    • 한국정밀공학회지
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    • 제28권7호
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    • pp.761-768
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    • 2011
  • The large surface micro machining system includes the equipments and processes for manufacturing the ultra precision micro patterned products with large surface through the mechanical machining. Recent major issue on the micro machining technology may be the development of optical parts for the back light unit of display which has the largest market. This special issue makes up with three parts; the large surface micro machining system and machine, machining process and forming process. In this paper, the state-of-the-art and core technology of large surface micro machining system is introduced with focus on the manufacturing technology for the back light unit of LCD TV. Then, some research results on the development of a roll die lathe is introduced which involves the concept of machine design, improvement of thermal characteristics in the spindle system, improvement of relative parallelism and straightness between spindle system and long stroke feed table, machining of micro pitch patterns. Finally, the direct forming process is introduced as the future work in the large surface micro machining field.

공작기계 지능화를 위한 다중 감시 시스템의 개발-드릴가공에의 적용- (Development of a Multiple Monitioring System for Intelligence of a Machine Tool -Application to Drilling Process-)

  • 김화영;안중환
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.142-151
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    • 1993
  • An intelligent mulitiple monitoring system to monitor tool/machining states synthetically was proposed and developed. It consists of 2 fundamental subsystems : the multiple sensor detection unit and the intellignet integrated diagnosis unit. Three signals, that is, spindle motor current, Z-axis motor current, and machining sound were adopted to detect tool/machining states more reliably. Based on the multiple sensor information, the diagnosis unit judges either tool breakage or degree of tool wear state using fuzzy reasoning. Tool breakage is diagnosed by the level of spindle/z-axis motor current. Tool wear is diagnosed by both the result of fuzzy pattern recognition for motor currents and the result of pattern matching for machining sound. Fuzzy c-means algorithm was used for fuzzy pattern recognition. Experiments carried out for drill operation in the machining center have shown that the developed system monitors abnormal drill/states drilling very reliably.

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시뮬레이션을 통한 M/C용 공작물 자동교환장치의 설계 (Design of Slide-Type Automatic Pallet Changer for M/C by Simulation)

  • 박후명;전재억;이상진
    • 한국기계가공학회지
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    • 제14권6호
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    • pp.111-121
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    • 2015
  • The objective of this study is to develop an automatic object changer unit to improve changing process problems existing in the conventional horizontal machining center. In order to perform this objective, an upward and downward traverse unit was designed. This unit consists of a motor, reducer, chain and sprocket wheel, and an upper and lower base. This automatic object changer unit performs a sliding contact motion in a purpose built and designed frame. Constraint conditions for the upward and downward traverse unit were first designed. Then, an operation mechanism was designed and introduced as the sum of the kinetic energy for the sprocket wheel and the upper and lower base and which was based on the moment of inertia, which is the kinetic energy of the converted upward and downward traverse unit in the side of the reducer. The paper covers the design of th e Automatic Pallet Changer for th e machining center.

Machining Center에서 End Millirh할 때 Torgue에 의한 가공변수의 적응제어에 관한 연구 (A study on the adaptive control of process parameters using torque for end milling operation in machining center)

  • 박천령;윤문철
    • 대한기계학회논문집
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    • 제10권6호
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    • pp.889-897
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    • 1986
  • 본 논문에서는 Koren의 알고리즘을 밀링에 적용하는 ACCCNC시스템을 제안 CNC 시스템에 AC 시스템을 적용할 때 생기는 변수예측과 또 스텝 및 테이퍼의 두 가지 형 상모델에 대한 변수들의 거동 및 그 때의 생산성을 알아보고 또 이 시스템을 밀링에 적용할 때의 이들 시스템의 적용 가능성을 AC-unit 제어실험(control test)을 통하여 그 타당성을 검토하여 실제 CNC 시스템에 AC 시스템을 적용할 수 있도록 하는 ACC-CNC 시스템의 설계기준을 설정하여 시스템의 최적설계의 기초적인 자료를 얻고자 한다.