• Title/Summary/Keyword: Machining characteristics

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An Investigation on Vibration Characteristics of Vehicle Transmission (차량변속기의 진동특성에 대한 연구)

  • 배명호;이형우;박노길
    • Journal of KSNVE
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    • v.10 no.1
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    • pp.107-116
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    • 2000
  • The gear whine noise caused by tooth profile, elastic deformation, machining error, wear is directly correlated with the transmission error of mating gear. It is very important to build up the synthesized countermeasure by the modeling of the excitation forces and analyzing the vibratory characteristics. The mathematical models on the elements of vehicle transmission which is composed of helical gears, bearings, shafts and cases are developed. The elements are assembled by the substructure synthesis method. The cases of transmission are modeled by ANSYS. The system model of vehicle transmission is also verified by the experiments.

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Analysis of Titanium Surface Characteristics according to Laser Beam Marking Conditions (레이저빔 마킹 조건에 따른 티타늄 표면특성 분석)

  • Shin, HongShik
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.39-43
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    • 2013
  • Titanium has been used to satisfy various applications such as bio engineering, aerospace, electronics, automobile. Recently, micro fabrication technologies of metals such as titanium have been required to satisfy many conditions in various fields. To satisfy these demands, micro electrochemical process using laser marking can be an alternative method because it is one of the precision machining and efficient process. Micro electrochemical process using laser marking needs to accomplish form of the oxidized recast layer on metal surface by laser marking. The laser beam marking conditions such as average power, pulse repetition rate and marking speed should be properly selected to form oxidized recast layer. So, the characteristics of titanium surface according to laser marking conditions was investigated through SEM(scanning electron microscope), EDS(energy dispersive spectrometer) and surface roughness analysis.

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A Study on the Wear Characteristics of End Mill for CFRP Processing according to the Tool Materials and Coating Types (CFRP 가공용 엔드밀의 공구재종 및 코팅 종류에 따른 마모 특성에 관한 연구)

  • Cho, Jun Hyun;Yang, Dong Ho;Sa, Min-Woo;Lee, Jong Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.72-77
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    • 2019
  • In this study, the wear characteristics of end mills for CFRP processing were investigated according to the tool materials and coating types. Three kinds of tool materials and two types of coatings were used for comparing the machining performance. The flank wear of the end mill tool and the surface condition of the workpiece were compared. The K6UF material shows the most excellent performance among the three materials used in the experiment. The Tetrabond coating showed better processability in comparison of two kinds of coatings.

The Prediction of the Cutting Characteristics in Cryogenic Cutting Using Neural Network (신경회로망을 이용한 극저온 절삭특성의 예측)

  • Kim, Chill-Su;Oh, Sueg-Young;Oh, Sun-Sae
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.62-70
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    • 1996
  • We experimented on cutting characteristics-cutting force, behavior of cutting temperature, surface roughness. chip thickness under low temperature, which generated by liquid nitrogen(77K). The work-pieces were freezed to-195 .deg. C and liquid nitrogen was also sprinkled on cutting area in order to decrease an experimental error of machining in low temperature. The workpiece was became to -195 .deg. C in5 minutes. In cooled condition surface roughness of workpiece was better than normal condition. In addition, we investigated the possibility that surface roughness of workpiece and cutting force can be predicted analyzing cutting conditions by the trained neural network.

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EEG characteristics of auditory comfort sensibility

  • Whang, Min Cheol;Cho, Hee Kwan;Kim, Chul Jung
    • Journal of the Ergonomics Society of Korea
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    • v.15 no.2
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    • pp.185-192
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    • 1996
  • EEG(electroencephalogram) is characterized with auditory emotion in this study. Twenty university students participated in this study. The auditory stimulus was the natural sounds such as creek sound, clash, machining noise, and etc. They can cause the positive and negative emotion. EEG characteristics according to positive and negative auditory stimuli is tried to observe statistic difference. The significant difference is shown depending on the localized area. The auditory paraameters of EEG variation is examined for defining human emotion qualitatively. The results shows that the alpha and the beta at temproal area may be thd determinat of human auditory emotion.

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A Study on the Effects of Process Parameters on Dynamic Behavior Changes of Turning System (선반에서 공정변수가 가공물의 동적 거동 변화에 미치는 영향에 관한 연구)

  • Kim, Kiho;Oh, Chaeyoun
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.8
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    • pp.21-28
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    • 1997
  • This paper presents the influence of the process parameters on the change in dynamic behavior of a lathe turning system. With variation of feed rate, depth of cut, direction of tool motion, cutting speed and tool location along the workpiece, the dynamic characteristics of stable cutting, chatter transition and fully developed chatter regions are demonstrated. The workpiece vibration during machining is continuously measured at different tool locations along the workpiece and quantitatively analyzed. Complex linear behavior due to change of process parameter values as well as fundamental wystem nonlinearity due to change of process configuration indicated by a tool path dependence of the locations of chatter onset and disappearance are described. Finally, the structural characteristics of the turning system which can have large and nonlinear effects on system behavior are presented.

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Turning and Metalic Characterization for CAM Shaft Materials of Diessel Engine (디젤 엔진용 캠축 소재의 금속적 특성 및 선삭 가공 특성에 관한 연구)

  • Chae, W.S.;Kim, K.W.;Kim, D.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.22-28
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    • 1997
  • In this paper, We have studied internal quality incluiding chemical compositions, microscopic structure and nonmetalic inclusion of test material. We have analyzed dynamic characteristics of cutting resistence and compared chip treatment of the test material. In analyzing internal quality, all of the test material have typical ferrite+pearlite structure. But, nonmetallic inclusion has oxide and sulfide inclusion has oxide and sulfide inclusion in medium carbon steel, mainly sulfide inclusion is existed in S-free cutting steel. In Ca+S-free cutting steel, calcium aluminate and sulfide complex inclusion, had low-melting point, as deformation of sulfide and oxide inclusion is existed. Machining characteristics, cutting resistence is maximum in medium carbon steel. Chip treatement are excellent in S-free cutting steel, similar to the Ca+S free cutting steel and medium carbon steel.

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Design Effect of Sealing Characteristics of Non-Contact Type Seal for High Speed Spindle (형상설계에 관한 고속주축용 비접촉 시일의 밀봉특성 연구)

  • 나병철;전경진;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.610-614
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    • 1996
  • Sealing of lubricat-air mixture in the high performance machining conte is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry, Velocity, pressure, turbulence intensity of profile is calculated to fina more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic, This paper arranges a geometry of mostly used non-contact type seal and analyzes leakage characteristics to minimize a leakage on the same sealing area.

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Analysis of Mechanical Characteristics of Polymer Sandwich Panels Containing Injection Molded and 3D Printed Pyramidal Kagome Cores

  • Yang, K.M.;Park, J.H.;Choi, T.G.;Hwang, J.S.;Yang, D.Y.;Lyu, M.-Y.
    • Elastomers and Composites
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    • v.51 no.4
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    • pp.275-279
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    • 2016
  • Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.

Numerical Study of a Novel Bi-focal Metallic Fresnel Zone Plate Having Shallow Depth-of-field Characteristics

  • Kim, Jinseob;Kim, Juhwan;Na, Jeongkyun;Jeong, Yoonchan
    • Current Optics and Photonics
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    • v.2 no.2
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    • pp.147-152
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    • 2018
  • We propose a novel bi-focal metallic Fresnel zone plate (MFZP) with shallow depth-of-field (DOF) characteristics. We design the specific annular slit patterns, exploiting the phase-selection-rule method along with the particle swarm optimization algorithm, which we have recently proposed. We numerically investigate the novel characteristics of the bi-focal MFZP in comparison with those of another bi-focal MFZP having equivalent functionality but designed by the conventional multi-zone method. We verify that whilst both bi-focal MFZPs can produce dual focal spots at $15{\mu}m$ and $25{\mu}m$ away from the MFZP plane, the former exhibits characteristics superior to those of the latter from the viewpoint of axial resolution, including the axial side lobe suppression and axial DOF shallowness. We expect the proposed bi-focal MFZP can readily be fabricated with electron-beam evaporation and focused-ion-beam processes and further be exploited for various applications, such as laser micro-machining, optical trapping, biochemical sensing, confocal sensing, etc.