• 제목/요약/키워드: Machining Parameters

검색결과 463건 처리시간 0.022초

신경망을 이용한 2차원 방전가공 조건선정 (Determination of Machining Parameters for Two Dimensional Electrical Discharge Machining using Neural Networks)

  • 이건범;주상윤;왕지남
    • 산업공학
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    • 제11권1호
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    • pp.145-153
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    • 1998
  • In this paper, two parts of neural networks were proposed for determination of optimal EDM parameters. One is pattern recognition neural network that can be selecting expert neural network suitable to the EDM mode. The other is expert neural network that can be determining optimal EDM parameters such as pulse on time and pulse off time. Prior to determination of EDM parameters, Peak current, which is related to the EDM area closely, determined base on EDM area that is calculated from CAD data, firstly. Then, the other EDM parameters determined by the expert neural network that is selected to the EDM mode.

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레이저빔 가공 인자에 따른 구리도금 미세 패터닝 특성 연구 (Study on Characteristics of Micro Patterned Copper Electrodeposition according to Parameters in Laser Beam Machining)

  • 신홍식
    • 융복합기술연구소 논문집
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    • 제5권2호
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    • pp.21-25
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    • 2015
  • This paper proposes a fabrication process of deposited layer with micro patterns that uses a combination of a pulsed laser beam machining and an electrodeposition. This process consists of the electrodeposition and the laser beam machining. The deposited layer on metal can be selectively eliminated by laser ablation. As a result, the deposited layer with micro patterns can be fabricated without a mask. The characteristics of the deposited layer on stainless steel were investigated according to the average power and marking speed in the pulsed laser beam machining. The optimal laser beam conditions for precise micro patterning of the deposited layer were determined. Finally, the deposited copper layer with micro text was successfully fabricated by the pulsed laser beam machining.

고속가공시 다중센서를 이용한 가공상태 감시 시술 (Monitoring technique of machining condition using multisensor in high-speed machining)

  • 김전하;강명창;김정석;나승표;김기태
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.454-459
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    • 2000
  • The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

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깊은홈의 고속가공을 위한 툴링시스템의 연구 (Study on the Tool Holding System for High Speed Machining of the Deep Pocket)

  • 강명창;김정석;이득우;강호성;김광호
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.38-47
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    • 2002
  • Machining quality has been improved with the development of cutting tools. However, it is difficult to obtain a high degree of quality in machining a deep pocket with a long end mill, since machining accuracy is mainly dependent on the stiffness of the cutting tool and tool holder. To improve machining quality in machining a deep pocket using an end mill, the performance by cutting condition compare with others. Owing to this problem, it is necessary to select suitable tool and holder in the deep pocket machining. In this study, the hydraulic holder for the high speed machining is introduced and the performance of that is compared with others according to cutting conditions. The cutting parameters involved were; slenderness ratio in the range of 3 to 6 (L/D), radial depth of cut from 0.01 to 0.05 mm. Cutting force and surface roughness, precision of form were observed during the experiment to investigate cutting state.

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극초단 펄스 레이저를 사용한 유리 내부의 필라멘테이션에 대한 실험적 연구 (Experimental study of filamentation using ultra fast pulse laser in transparent material)

  • 최원석;윤지욱;김주한;최지연;장원석;김재구;최두선;황경현;조성학
    • 한국레이저가공학회지
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    • 제16권1호
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    • pp.5-9
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    • 2013
  • We have successfully formed filament inside of a transparent soda-lime glass using a Ti:sapphire based femtosecond laser. To make filament form, keeping the laser intensity higher than critical intensity is essential. Also each of the machining parameters plays an important role for the formation of filament. In this paper, we study what parameter can possibly influence for formation of filament, and we introduce an application using filamentation by femtosecond laser for transparent material.

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NC 블록 분포를 이용한 자유곡면의 가공시간 예측 (Machining time estimation of sculptured surfaces using NC block distributions)

  • 허은영;박선영;김보현;김동원
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.48-51
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    • 2004
  • The estimation of NC machining time is of significance since it provides shop floor engineers with information for the determination of the productivity of the floor as well as process schedules. The NC machining time commonly depends on NC programs since they have various important information such as tool positions, feed rates, and other miscellaneous functions. Thus, nominal NC machining time can be easily acquired based on the programs. Actual machining time, however, cannot be simply obtained because of the dynamic characteristics of a NC machine controller such as acceleration and deceleration. Hence, this study presents a NC machine time estimation model for sculptured surfaces, considering the dynamic characteristics. The estimation model uses the distribution of NC blocks according to a factor influencing the machining time. Finally, machining time is estimated by a statistical machining time estimation model representing the relationship between the block distribution and the machining time. The parameters in the model are searched out by a genetic algorithm.

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Effects of Surface Machining by a Lathe on Microstructure of Near Surface Layer and Corrosion Behavior of SA182 Grade 304 Stainless Steel in Simulated Primary Water

  • Zhang, Zhiming;Wang, Jianqiu;Han, En-hou;Ke, Wei
    • Corrosion Science and Technology
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    • 제18권1호
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    • pp.1-7
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    • 2019
  • To find proper lathe machining parameters for SA182 Grade 304 stainless steel (SS), six kinds of samples with different machining surface states were prepared using a lathe. Surface morphologies and microstructures of near surface deformed layers on different samples were analysed. Surface morphologies and chemical composition of oxide films formed on different samples in simulated primary water with $100{\mu}g/L\;O_2$ at $310^{\circ}C$ were characterized. Results showed that surface roughness was mainly affected by lathe feed. Surface machining caused grain refinement at the top layer. A severely deformed layer with different thicknesses formed on all samples. In addition to high defect density caused by surface deformation, phase transformation, residual stress, and strain also affected the oxidation behaviour of SA182 Grade 304 SS in the test solution. Machining parameters used for # 4 (feed, 0.15 mm/r; back engagement, 2 mm; cutting speed, 114.86 m/min) and # 6 (feed,0.20 mm/r; back engagement, 1 mm; cutting speed, 73.01 m/min) samples were found to be proper for lathe machining of SA182 Grade 304 SS.

고출력 전자빔 드릴링 가공 파라미터 선정에 따른 증기화 증폭 시트의 가공 실험 및 특성 분석 (Machining experimental and characteristic analysis of vaporized amplification sheets according to selection of high-power density electron beam drilling parameters)

  • 김현정;정성택;위은찬;이주형;강준구;김진석;강은구;백승엽
    • Design & Manufacturing
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    • 제14권2호
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    • pp.62-68
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    • 2020
  • Recently, research on precise parts required in aerospace, ship, and automobile industries has been actively conducted. In this paper, electron beam drilling machining parameters were selected and experiments were conducted to compare processing characteristics analysis according to machining parameters through machining experiments of a vaporization amplification sheet to which STS 304 was applied. Also, as a result of measuring the machining. As the thickness gradually increased, it was confirmed that the electron beam could not reach the vaporization amplification sheet and thus melted on the surface of the material. As a result of the experimental analysis, it was analyzed that the vaporization explosion reaction of the vaporization amplification sheet was not normally performed due to the working distance (WD) according to the material thickness.

알루미늄 합금 6061에서 와이어 진동부가에 의한 와이어 컷 방전가공에 따른 표면 거칠기 특성 (I) (Characteristics of Surface Roughness Based on Wire Vibration and Wire-cut Electric Discharge Machining of Aluminum Alloy 6061 (I))

  • 류청원;최성대
    • 한국기계가공학회지
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    • 제14권2호
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    • pp.59-66
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    • 2015
  • The production of high value-added products requires efficient processing and this constant demand for complex shape processing has led to the need for hybrid processing. In this study, the surface characteristics of hybrid machining, which combines wire-cut E.D.M and vibration, are examined. The selected experimental parameters are verticality, waveform, amplitude, peak current and frequency. The experimental results provide a guideline for selecting reasonable machining parameters. Surface roughness was improved by increasing the amplitude of the vibration.

링기어 절삭을 위한 클램프 척의 응력해석 (Stress Analysis of a Clamp Chuck for Machining of a Ring Gear)

  • 심한섭;김해지
    • 한국기계가공학회지
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    • 제10권3호
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    • pp.73-78
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    • 2011
  • This study contains to theory and analysis research for the stress and the translation of an expand disk that fix a ring gear for tooth profile machining. The stress of the expand disk is analysed by the finite element method(FEM) to calculate design parameters. From the analysis results, the stress of the expand shows a linear tendency under various fixing force. This results show that the expand disk have a elastic characteristics as a disk spring. The maximum stress was observed on under side in split section of the expand disk. It is verified that the analysis results are useful to calculate design parameters of the expand disk.