• Title/Summary/Keyword: Machinery failure

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Statistical Analysis and Comparison of Fatigue Curve Models (피로곡선 모형의 통계적 분석 및 비교)

  • 서순근;조유희
    • Journal of Korean Society for Quality Management
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    • v.31 no.2
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    • pp.165-182
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    • 2003
  • The fatigue has been considered to the most important failure mode where optimal design or reliability prediction of the machinery in aircraft, atomic reactors, and structure systems, etc., is required. When the statistical analysis of fatigue life data is performed, some difficulties are present because of the following facts : nonlinear relationship, heteroscedastic data, large scatter in the data, censored data (runouts), and existence of fatigue limit. To find the S-N curve models that characterize fatigue strength better, this research compares existing fatigue curve models developed recently in terms of the residual mean square and the estimate of fatigue limit, etc. for various fatigue data sets.

Study for Fault Diagnosis Methodologies Using Diagnosis for Monopropellant Propulsion System (단일 추진시스템 진단을 통한 고장진단 방법론에 관한 연구)

  • Song, Chang-Hwan;Lee, Young-Jin;Ku, Kyung-Wan;Lee, Kwon-Soon
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.2041_2042
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    • 2009
  • The diagnostic/prognostic problems for condition based maintenance or Prognostics and Health Management has been used. Primary objectives of diagnosis/prognosis are maximizing system availability and minimizing downtime from fault isolation through more effective troubleshooting efforts. Diagnosis aims to detect the onset of failures to improve system performance and reduce life cycle cost by reducing the failure time. The prognosis can reduce operational and support total ownership cost and improve safety of machinery and complex systems. In this Paper, a fault diagnosis methodology has been described using a monopropellant propulsion system model as a test bench.

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Reliability Test Assessment Technique for Pressure Compensation Type Hydraulic Pump (압력보상형 유압펌프 신뢰성 시험평가 기술)

  • Jung, Dong-Soo
    • Journal of Applied Reliability
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    • v.11 no.4
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    • pp.371-385
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    • 2011
  • Because consumer mostly utilizes company test standard, supplier spends burden of expenses on building test equipments and managing expert manpower to fulfill consumer's various tests. Therefore, it is urgent to standardize test assessment which has a bond of sympathy between consumer and supplier and evaluates reliability of their products. This study develops reliability assessment standard which is composed of 12 test items considering international and domestic test standards, company internal test standards of consumer companies and field conditions. Also this study introduces overall technical procedure on accelerated test with no failure which is used for the main technology of reliability assessment. To verify effectiveness of reliability assessment, the test results are herein analyzed through building the test equipments and performing the test items.

Wear Debris Coacentration Measurement by Laser Beam Attenuation (광감쇄를 이용한 마모입자의 농도 측정)

  • 강기호;손정영;전형욱;윤의성;안효석
    • Tribology and Lubricants
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    • v.6 no.2
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    • pp.94-98
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    • 1990
  • The size and concentration of wear debris in lubricating oil often reveal the operating condition of the rotating machinery. To evaluate the possible application of light attenuation measurement for the estimation of wear debris concentration in the lubricating oil, the light transmittance through the lubricating oil cell contaminated with various concentrations of diatomire particles was measured, the attenuation coefficient was estimated from the transmittance measurement and the coefficients were compared with those obtained from the scattering theory. The comparision showed good agreements between them. It is also noted that the experimentally determined attenuation coefficient showed almost linear relation with particle weight coucentrations for the concentrations within the range of 2000 ppm. For the case of 0 ppm weight concentration of diatomire particles in the lubricating oil cell, the thickness of the cell required to give $100 \muW$ light attenuation is 7.75 mm. This result indicates that the light attenuation method will be one of the possible candidates of machine failure diagnostic sensors for the estimation of wear debris concentration in the lubricating oil.

Modeling & Simulation of a Hydraulic Servo Actuator Cushion for Power Plants (발전소용 유압 서보액추에이터의 쿠션 모델링 및 시뮬레이션)

  • Lee, YongBum;Yoon, Young Hwan
    • Tribology and Lubricants
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    • v.29 no.1
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    • pp.7-12
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    • 2013
  • Turbine power control devices at a nuclear / thermoelectric power plant lead to failure by creating mechanical shocks and strong vibrations that are due to the strong elasticity of a spring and the inertia of the valve face during its rapid movement to block steam. To ensure durability of the turbine power control device, which is the main component in the power plant, it is necessary to develop a device that can prevent such vibrations. In this study, a cushion mechanism is added to the head of the hydraulic servo actuator, which is a turbine power control device. Moreover, the cushion mechanism, which includes various modifies shapes and orifices is investigated dynamically through modeling and simulations.

Fatigue Life Prediction and Strength Evaluation of Shot Peened Parts (쇼트피이닝한 부재의 피로수명 예측 및 피로강도 평가)

  • Kim, Hwan-Du;Lee, Sun-Bok
    • 한국기계연구소 소보
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    • s.15
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    • pp.75-87
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    • 1985
  • A review was performed on fatigue life prediction and strength evaluation of shot peened parts. Fatigue strength of machine parts can be improved by shot peening due to compressive residual stresses on such parts. Compressive residual stress cannot be uniquely define by peening intensity. Several measuring methods of residual stress and the principle of hole drilling method are presented. Exploratory measurement of residual stress was performed on the shot peened SM35C plate with the hole drilling method. Fatigue life and failure location of shot peened parts under bending load can be predicted by a damage parameter which is incorporated with material properties, residual stress, and applied stress conditions. Some method are presented to predict the fatigue strength of shot peened parts at any given life. Shot peening gives its full benefit to the notched machine parts of high strength steels.

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Case History for Reduction of Shaft Vibration in a Steam Turbine

  • Kim, In Chul;Kim, Seung Bong;Jung, Jae Won;Kim, Seung Min
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.315-321
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    • 2001
  • The shaft system of turbine is composed of rotating shaft, blades, bearings which support the shaft, packing seal which prevent the leakage of steam, and couplings which connect the shaft. Shaft system component failure, incorrect assemblage or deflection by unexpected forces causes vibration problem. And every turbine has its own characteristics in dynamic response. In this paper we propose the three-bearing supported type rotor which is real equipment and being operated this time as commercial operation. From 1996 it has a high vibration problem and there are many kinds of trial to solve this problem. In resent outage we performed a special diagnosis and carried out appropriate work. We would like to introduce and explain about this case history.

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The Characteristic Study on Mixture Ratio Stabilizer for Gas Generator of LRE(Liquid Rocket Engine) (액체로켓엔진 가스발생기 혼합비 안정기의 특성 연구)

  • Jung, Tae-Kyu;Lee, Joong-Yeop;Han, Sang-Yeop;Kwon, Se-Jin
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.509-512
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    • 2006
  • The propellant mixture ratio of gas generator changes when thrust control valve operate to change LRE thrust level. The mixture ratio change of gas generator result in gas temperature change and failure of turbine blade or deterioration of LRE specific impulse. The mixture ratio stabilizer has been developed to maintain propellant mixture ratio of gas generator. This article deals with design and static/dynamic characteristic of stabilizer. Also gas generator system simulation test has shown that the stabilizer can maintain propellant mixture ratio effectively within tolerable range.

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Effect of friction and eccentricity on rebbing phenomenon (회전마멸현상에서의 마찰과 편심의 영향)

  • 최연선;김준모;정호권
    • Journal of KSNVE
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    • v.6 no.6
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    • pp.819-825
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    • 1996
  • Nonlinear dynamic characteristics of rubbing phenomenon in rotor dynamics are investigated experimentally and numerically. Rubbing phenomenon occurs when rotor contacts with stator during whirling and causes the large amplitude of vibration, high whirl frequencies, and possibly catastrophic failure. Rubbing has various types of forward whirl, backward rolling, backward slipping, and partial rub depending on the system parameters of rotating machinery and running speed. Experiments are performed for forward whirl and backward whirl. And numerical analysis are conducted to explain the changes between backward rolling and backward slipping. Experimental and numerical results show that the types of whirling motion depends on the friction coefficient between rotor and stator and the eccentricity of rotor.

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Surgical Treatment of Patent Ductus Aretriosus: Report of 40 cases (개방성 동맥관 수술 보고 (40 예))

  • 노중기
    • Journal of Chest Surgery
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    • v.12 no.2
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    • pp.105-109
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    • 1979
  • Since 1973, 40 patients with Patent Ductus Arteriosus were operated in The Department of Thoracic and Cardiovascular Surgery, Korea University Medical College. Clinical analysis of these cases: 1. Age ranged from 8 months old to 28 years old Sex ratio was 22 females to 18 males. 2. Pulse pressure widening above 50 mmHg was appeared in 27 patients. In 31 patients, continuous machinery murmur was heard on left second and third intercostal space, but 9 patients has holosystolic murmur on left sternal border. 3. Retrograde Aortography was performed in 11 patients and right heart catheterization, 17 patients, In 8 patients, pulmonary hypertension [above 30 mmHg in` systole] was noted. 3 out of 8 patients was combined with Ventricular Septal Defect. Severe pulmonary hypertension [above 80mmHg in systole] was presented in 3 patients. 4. In 38 patients, operative method was performed with multiple suture ligation of PDA, and in 2 patients, suture closure through pulmonary arteriotomy under cardiopulmonary bypass. 5. One operative death occurred in a patient in this group. Cause of death was right heart failure after multiple suture ligation of PDA and pulmonary artery bandings.

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