• Title/Summary/Keyword: Machinery failure

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선박 추진용 2행정 저속엔진의 고장모드 데이터 개발 및 LSTM 알고리즘을 활용한 특성인자 신뢰성 검증연구 (The Study of Failure Mode Data Development and Feature Parameter's Reliability Verification Using LSTM Algorithm for 2-Stroke Low Speed Engine for Ship's Propulsion)

  • 박재철;권혁찬;김철환;장화섭
    • 대한조선학회논문집
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    • 제60권2호
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    • pp.95-109
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    • 2023
  • In the 4th industrial revolution, changes in the technological paradigm have had a direct impact on the maintenance system of ships. The 2-stroke low speed engine system integrates with the core equipment required for propulsive power. The Condition Based Management (CBM) is defined as a technology that predictive maintenance methods in existing calender-based or running time based maintenance systems by monitoring the condition of machinery and diagnosis/prognosis failures. In this study, we have established a framework for CBM technology development on our own, and are engaged in engineering-based failure analysis, data development and management, data feature analysis and pre-processing, and verified the reliability of failure mode DB using LSTM algorithms. We developed various simulated failure mode scenarios for 2-stroke low speed engine and researched to produce data on onshore basis test_beds. The analysis and pre-processing of normal and abnormal status data acquired through failure mode simulation experiment used various Exploratory Data Analysis (EDA) techniques to feature extract not only data on the performance and efficiency of 2-stroke low speed engine but also key feature data using multivariate statistical analysis. In addition, by developing an LSTM classification algorithm, we tried to verify the reliability of various failure mode data with time-series characteristics.

친환경 선박 EGR 블로워용 150kW SPMSM 구동 인버터 최적제어기의 실험적 검증 (Experimental verification of inverter's optimal controller for driving 150kW SPMSM of EGR blower of Green-ships)

  • 김세환;김연우;김민재;이의형;이성원
    • 전기전자학회논문지
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    • 제26권4호
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    • pp.596-601
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    • 2022
  • 최근 친환경 선박 전환 추세에 따라 EGR 시스템 적용이 증가되고 있다. EGR 시스템의 주요 부품 중 하나인 EGR 블로워는 공력시스템과 이를 구동하는 e-모터 및 인버터 등으로 구성되며, 에너지밀도가 높고 효율 특성이 우수한 영구자석형 동기전동기가 적용되고 있다. 한편, EGR 블로워용 모터의 경우 국내 중소조선기자재 기업들의 개발이 활발하지만, 선박에 탑재되는 인버터는 까다로운 선급인증을 획득해야 되므로 주로 글로벌 선진기업에서 개발한 범용 인버터가 사용되고 있다. 범용 인버터는 자가 튜닝 등 편리한 구동 기능을 갖고 있지만, 최적 제어 실패 시, 사용자 입장에서 원인을 분석하기 어려운 단점이 있다. 본 연구에서는 EGR 블로워용 SPMSM의 최적제어를 위한 전류 벡터 제어 및 Tracking observer를 설계 및 검증하여 범용 인버터의 최적제어 실패원인을 분석하고자 한다.

음향방출시험에 의한 복합 재료 접합부의 비파괴평가 (Evaluation of Adhesive Bonding Quality by Acoustic Emission)

  • 이종오;이주석;윤운하;이승희
    • 비파괴검사학회지
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    • 제16권2호
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    • pp.79-85
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    • 1996
  • 복합 재료의 single-lap 및 double-strap adhesive bonding joint 시험편에서 피로 및 인장시험시 방출되는 AE 신호의 분석에 의한 피로 수명 예측 및 파괴 과정의 감시에 대한 연구를 수행하였다. Bonding 시험편의 피로시험시 AE event의 발생양상은 피로에 의해 축적된 elastic strain energy의 방출과 관계되며, peak amplitude가 높고 event duration이 긴 event의 발생 영역과 peak amplitude가 낮고 event duration이 짧으나 많은 event가 발생되는 영역으로 나눌 수 있었다. 그리고 두 영역 사이의 경계 cycle은 피로 수명의 70-80% 근방에 존재하였으며, 이를 이용한다면 피로 수명의 예측이 가능하리라 판단된다.

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자동차 방진 고무 부품의 유한요소해석 및 피로수명평가 (Finite Element Analysis and Fatigue Life Evaluation of Automotive Rubber Insulator)

  • 김완두;우창수;한승우
    • Elastomers and Composites
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    • 제33권3호
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    • pp.168-176
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    • 1998
  • 자동차의 고무부품 중의 하나인 스트라트방진고무의 특성 평가를 위하여 유한요소해석과 피로 수명시험을 실시하였다. 유한요소해석에 필요한 변형률에너지함수의 계수를 결정하기 위하여 인장, 압축 및 전단시험을 실시하였으며, 유한요소해석 결과로부터 변형 양성 및 취약 부위를 예측하였다. 부품의 피로수명시험 결과로부터 하중-수명 관계를 얻었으며, 피로파손 부위는 유한요소해석에서 예측된 취약 부위와 잘 일치하였다.

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증기터빈 블레이드의 파손방지를 위한 동특성 해석 (Dynamics Analysis for Preventing Failures of Steam Turbine Blade)

  • 김효진;박정용
    • 한국유체기계학회 논문집
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    • 제1권1호
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    • pp.17-23
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    • 1998
  • The blade failures are identified as the leading cause of unplanned outages for steam turbine. Most investigations of the failures are limited to material tests, chemical analysis of deposits, and possibly examination of material specimens. But to correct a blading problem requires more than positive identification of the mechanisms involved. An analytic procedure capable of predicting stress and dynamic characteristics of turbine blades is presented to increase steam turbine availability by decreasing blade failures. Finite element method is used to model and predict natural frequencies, steady and dynamic stresses of turbine blades. The procedure is illustrated by the case study. This procedure is used to guide, and support the plant manager's decision to avoid a costly, unplanned outage

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고속 연접봉의 응력 변동

  • 김재호;신영재
    • 대한기계학회논문집
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    • 제15권2호
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    • pp.404-412
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    • 1991
  • In the design of high speed machinery, designers must consider the problem of possible structural failure due to excessive dynamically varying stresses, which are induced by the varying external loads and internal inertia forces, in the links of the mechanism. A study of the dynamically induced stresses would indicate what values of the minimum permissible fatigue strength should be for safe mechanism operation. This paper investigates the nature of the stress fluctuation in high speed mechanism on the basis of the effects of both the loads and the friction. The latter is apt to be neglected in the usual analysis in spite of the fact that it is always generated in the operating machinery. The analysis is performed on the coupler of the slider-crank mechanism for illustrative purposes and the results are expressed in a non-dimensional form for design applications.

초고압 시스템의 안전성 확보에 대한 연구 (A Study of Safety Acquirement for an Assessment of Ultra High Pressure System)

  • 이기천;김형의;김재훈
    • 한국안전학회지
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    • 제25권5호
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    • pp.7-14
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    • 2010
  • Ultra high pressure system, which can be generally increased over 1,000bar, needs to have sealing mechanism to protect leakage and selection of the materials used in the intensifier. Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions. Components need to be tested under 1.5 to 3 times of rated pressure to check the tolerance even though rated pressure range of these components are not ultra high pressure. So, the ultra high pressure system needs to be equiped to test components. In this study, safety assessments of ultra high pressure system which are using failure analysis of components, changing the types of the control system, and finite element analysis with static condition, are investigated.

시스템의 가상 가속수명시험을 위한 소프트웨어 개발 (Software Development for System Virtual Accelerated Life Testing)

  • 강보식;장무성
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제12권3호
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    • pp.187-199
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    • 2012
  • In general, accelerated life testing is performed to reduce testing time. But it is difficult to apply accelerated life testing to a system besides components. This paper developed a software which estimates reliability measures of the system from results of accelerated life testing of components building the system. This software can handle the system with a large number of components and complex topology. Multiple failure modes of a component were also considered in this software. Based on the software, reliability measures of a gearbox example at several conditions were estimated from the accelerated life testing results of three components of the gearbox.

회전기계 볼베어링의 자동진단 시스템에 관한 연구 (A Study on the Automatic Diagnosis System of Ball Bearings for Rotating Machinery)

  • 윤종호;김성걸;유정훈;이장무
    • 대한기계학회논문집
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    • 제19권8호
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    • pp.1787-1798
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    • 1995
  • Monitoring and diagnosis of the operating machine mean evaluating the condition of a machine such as the detection of the defects and the prediction of the time to failure in the machine elements, while it is running. In this study, a technique of automatic diagnosis using probability concept is studied and the analyses of the pattern comparison are introduced. An expert system, which is able to analyze the automatic identification of the multiple defects in the ball bearings, is also developed. Finally, to confirm the effectiveness of the programmed algorithms, some tests were made with specimens of the ball bearings involving the multiple defects. The proposed system reasonably predicts the defects.

탄성 링을 갖는 볼 베어링 지지의 터보 펌프 임계 속도에 관한 연구 (Critical Speeds Evaluation of Turbo Pump Unit with a Elasticring Inserted Ball Bearing)

  • 이용복;김창호;곽현덕;하태웅;우유철
    • 한국유체기계학회 논문집
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    • 제4권2호
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    • pp.22-28
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    • 2001
  • This study was performed to evaluate the dynamic behavior of turbo pump unit. The acceptable separate margin of $1^{st}$ critical speed was obtained by the use of elastic-ring inserted ball bearing, while the poor separate margin of $1^{\st}$ critical speed was appeared in the case without the elastic-ring. In addition, the results show that the stiffness and damping of plain seals give more separate margin of $2^{nd}$ critical speed. However the wear or the failure of seals could reduce the $2^{nd}$ critical speed near the operating speed.

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