• Title/Summary/Keyword: Machine breakdown

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A Study on Scheduling by Mixed Dispatching rule in Flexible Manufacturing Systems (유연생산시스템에서 혼합할당규칙에 의한 일정계획에 관한 연구)

  • 이동진;노인규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.47
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    • pp.35-45
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    • 1998
  • Scheduling problem in Flexible Manufacturing Systems(FMS) is complex because of various situation of Manufacturing Systems. Especially, in case of short-term scheduling demanding high efficiency, low cost at short-period, efficient scheduling is a serious problem. To solve this problem, many dispatching rules are developed. But, it leave much to be desired, because real situation in shop floor is complex and real-time scheduling is needed in real manufacturing shop floor. In this paper, search algorithm that allocate different dispatching rules to each machine is presented to complement lack of dispatching rule and develop practical real-time scheduling system. The search algorithm is described in detail. First, algorithm detect machine breakdown, evaluate each dispatching rule. dispatching rules for each machine meeting performance criteria are ranked. The algorithm selects new dispatching nile for bottleneck machine. The effectivenes and efficiency of the mixed dispatching rule and search algorithm is demonstrated.

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A Study on the Development of Plastic Mold Tray Inserting Machine (플라스틱 몰드 트레이 자동 투입장치 개발에 관한 연구)

  • Lee C.M.;Shin S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.759-762
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    • 2005
  • A tray inserting machine is developed for automation of inserting plastic mold tray into a cardboard box. Plastic mold tray is used for protecting breakdown of glass bottles. In this paper, two types of processes to divide the plastic mold tray are proposed. As a result, adhesion method by vacuum pad is accepted. And also, static and modal analysis for the machine are carried out to check the machine design using the commercial software, CATIA V5.

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The Recent Progress and Trend of Major Milking Installation in Chungnam Province (충남지역의 주요 착유시설 이용실태)

  • 성시홍;이승기;이대원;박원종;김현태;권순홍
    • Journal of Animal Environmental Science
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    • v.7 no.2
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    • pp.63-76
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    • 2001
  • A survey was conducted for dairy farmer to manage efficiently of a milking machine and equipment. Labor hours, operation costs, and milking cares for each dairy farmer to estimate the expected numbers of machine and equipment on the basis of the desired dairy farm scale. Based on the results of this research the following conclusions were made: Those who possessed a herringborn system and a tandem parlour system were relatively small portion 2% and 25% respectively of the whole dairy farmer. To improve dairy farmer\`s life, or to reduce his hard labor hours. it was necessary for most of dairy farmers to possess a herringborn system and a tandem parlour system. However, it was difficult for most of farmers to purchase a herringborn system and a tadem parlour system, because these system were very expensive. Only 20% farmers of the whole farmers repaired their milking system, which needed to be repaired quickly enough so that it might was used everyday. Among the parts of milking system, pulsator was found to have the highest breakdown ratio 59%, and vacuum pump was the breakdown ratio 27%. It took more than 2 hours to be milked twice a cow per one day. It means that milking spend so much time. Therefore, the auto milking system should be supplied to decrease hard labor hour.

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A Study on the Breakdown Mechanism of Rotating Machine Insulation

  • Kim, Hee-Gon;Kim, Hee-Soo;Park, Yong-Kwan
    • Journal of Electrical Engineering and information Science
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    • v.2 no.3
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    • pp.71-76
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    • 1997
  • A lot of experiments and analyses have been done to determine the aging mechanism of mica-epoxy composite material used for large generator stator windings in order to estimate remaining life of the generator for last decades. After degrading artificially the mica-epoxy composite material, the surface analysis is performed to analyze breakdown mechanism of insulation in air and hydrogen atmosphere; i) In the case of air atmosphere, it is observed that an aging propagation from conductor to core by partial discharge effect and the formation of cracks between layers is widely carbonized surface. ii) In case of hydrogen atmosphere, the partial discharge effect is reduced by the hydrogen pressure (4kg/$\textrm{cm}^2$). Potassium ions forming a sheet of mica is replaced by hydrogen ions, which can lead to microcracks. It is confirmed that the sizes of crack by SEM analysis are 10∼20[$\mu\textrm{m}$] in length under air, and 1∼5[$\mu\textrm{m}$] in diameter, 10∼50[$\mu\textrm{m}$] in length under hydrogen atmosphere respectively. The breakdown mechanism of sttor winding insulation materials which are composed of mica-epoxy is analyzed by the component of materials with EDS, SEM techniques. We concluded that the postassium ions of mica components are replaced by H\ulcorner, H$_3$O\ulcorner at boundary area of mica-epoxy and/or mica-mica. It is proposed that through these phenomena, the conductive layers of potassium enable creation of voids and cracks due to thermal, mechanical, electrical and environmental stresses.

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Vibration Measurement and Analysis of Air compressor and Ammonia Refrigerator (공기 압축기와 암모니아 냉동기의 진동 측정 및 분석)

  • Jang, Yong-Seok;Jeong, Jae-Hwan;Jeong, Han-Eol;Choi, Byeong-Keun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1015-1019
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    • 2007
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output is important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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Case study of the Vibration Analysis of the Compressor Ammonia Refrigerator (공기 압축기와 암모니아 냉동기의 진동 분석 사례)

  • Jang, Y.S.;Lim, J.I.;Kim, B.S.;Kim, H.J.;Choi, B.G.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.52-56
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    • 2008
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output are important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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Heuristic Algorithm for the Single-machine Scheduling with Periodic Maintenance (주기정비를 고려한 단일기계 일정계획을 위한 휴리스틱 알고리즘 설계)

  • Lee, Sang-Heon;Lee, In-Gu
    • Journal of Korean Institute of Industrial Engineers
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    • v.34 no.3
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    • pp.318-327
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    • 2008
  • This paper considers a single-machine scheduling problem with availability constraints. In many realistic situations, machines may not be always available due to various reasons such as maintenance, breakdown and repair. However, most literature on scheduling assume that the machines are available at all times. This paper deals with a single-machine scheduling problem with periodic maintenance. If the maintenance decision is made jointly with the job scheduling, the system will be more effective. The objective is to minimize the total completion time of jobs. This problem is proved to be NP-hard in the strong sense. The proposed breaking heuristic(BH) algorithm rule is established by some theorems and conditions. Our computational results show that the BH algorithm is much more efficient than existing heuristic.

Fault diagnosis of rotating machinery using multi-class support vector machines (Multi-class SVM을 이용한 회전기계의 결함 진단)

  • 황원우;양보석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.537-543
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    • 2003
  • Condition monitoring and fault diagnosis of machines are gaining importance in the industry because of the need to increase reliability and to decrease possible loss of production due to machine breakdown. By comparing the vibration signals of a machine running in normal and faulty conditions, detection of faults like mass unbalance, shaft misalignment and bearing defects is possible. This paper presents a novel approach for applying the fault diagnosis of rotating machinery. To detect multiple faults in rotating machinery, a feature selection method and support vector machine (SVM) based multi-class classifier are constructed and used in the faults diagnosis. The results in experiments prove that fault types can be diagnosed by the above method.

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Effect of Silicone-modified Microsilica Content on Electrical and Mechanical Properties of Cycloaliphatic Epoxy/Microsilica System

  • Park, Jae-Jun;Yoon, Chan-Young;Lee, Jae-Young;Cheong, Jong-Hoon;Kang, Geun-Bae
    • Transactions on Electrical and Electronic Materials
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    • v.17 no.3
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    • pp.155-158
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    • 2016
  • The effect of microsilica content modified with silicone-modified epoxy on electrical and mechanical properties of cycloaliphatic epoxy/microsilica system was investigated. The cycloaliphatic epoxy resin was diglycidyl 1,2-cyclohexanedicarboxylate and curing agent was an anhydride. Surface of microsilica was modified with silicone-modified epoxy. Electrical breakdown strength, the most important property for electrical insulation materials was tested. Tensile and flexural tests were also performed using universal testing machine (UTM). The microcomposite with 60 wt% microsilica shows maximum values in electrical breakdown strength.

FMEA에 의한 기계 부품의 신뢰도 분석

  • 이상진;고장주;강창학;이치우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.87-91
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    • 2004
  • This paper dealt with FMEA, Which is a method of the analysis to secure safety and confidence coming up to customer's expectation in consideration of the environment of the corporation, the industrial environment, and the functional improvement. And by using FMEA, We showed the example analyzed the confidence of the reduction gear. It was proved by the result of the analysis that the rate of the breakdown which is usually regarded as the first important point to reform can't satisfy the selecting basis to improve. Also the result said that it is not right to depend on only the rate of the failure in making the list of the reform. Through the analysis of the breakdown, FMEA can present the important factors of the reform to improve the confidence of the system. In this study would show the important factors of the improvement in order to product the goods guaranteed confidence through the method of FMEA.

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