• 한국기계가공학회지
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• 제14권2호
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• pp.127-133
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• 2015

In this study, an analytical model was developed for one-dimensional finite element analysis (1D FEA) of a spindle system of machine tools and then implemented to automate the FEA as a tool. FEA, with its vibration characteristics such as natural frequencies and modes, was performed using the universal FEA software ANSYS. VBA of EXCEL was used to provide the programming environment for its implementation. This enabled graphic user interfaces (GUIs) to be developed to allow interactions of users with the tool and, in addition, an EXCEL spreadsheet to be linked with the tool for data arrangement. The language of ANSYS was used to develop a code to perform the FEA. It generates an analytical model of the spindle system based on the information at the GUIs and subsequently performs the FEA based on the model. Automation helps identify the near-optimal design of the spindle system with minimum time and efforts.

• 한국정밀공학회지
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• 제10권1호
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• pp.142-146
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• 1993

The vibrations of the main spindle of the M/C tools are most important in the consideration of the dymamic performance of the M/C tools. In order to resolve and predict the dynamic behaviour of the main syindle it is necessary to have the mathematical model of the system. The system identification is the procedure to provide us with the mathematical model of the procedure of the system identification of the main spindle of the M/C tools to predict the dynamic behaviour of the machine and further to have the basis for the design of M/C tools.

• 한국정밀공학회지
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• 제20권3호
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• pp.74-81
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• 2003

This paper introduces that the turning center optimizes main and sub spindle's synchronized controller in Open-CNC. In view of optimal design, the mathematical modeling and the frequency domain analysis of spindle's system are simulated. For the minimizing of synchronized error in each spindle's speed, the study of control method and the related control parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed synchronous error's compensation method is verified.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 춘계학술대회 논문집
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• pp.391-394
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• 2002

This paper introduces that the lathe optimize for main and sub spindle's synchronous in Opening-CNC. In view of optimal design, the mathematical modelling and the frequency domain analysis of spindle's system are performed. For the compensation of synchronous error in compounded manufacture process, the optimization method of motor drive's control parameter and the related parameter is proposed. By the experiment in prototype machines using the server/client program, the validity of the proposed method is verified.

• 한국정밀공학회지
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• 제32권4호
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• pp.329-337
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• 2015

In this paper, a simulation based estimation method of energy consumption of the spindle and feed drives for the NC machine tool during the cutting process is proposed. To predict energy consumption of the feed drive system, position, velocity, acceleration and jerk of the table are analyzed based on NC data and then the power and energy are calculated considering friction force and mass of the stages. Energy consumption of the spindle is estimated based on models from acceleration motion of rotating parts, friction torque and power loss of motors. Moreover, simulation models of cutting power and energy for the material removal along the NC tool paths are proposed.

• International Journal of Precision Engineering and Manufacturing
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• 제6권1호
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• pp.51-58
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• 2005

The development of the high-efficiency machine-tools equipment and new cutting tool materials with high hardness, heat- and wear-resistance has opened the way to application of high-speed cutting process. The basic argument of using of high-speed cutting processes is the reduction of time and the respective increase of machining productivity. In this sense, the spindle units may be regarded as one of the most important units, directly affecting many parameters of high-speed machining efficiency. One of the possible types of spindle units for high-speed cutting is the air-bearing type. In this paper, we propose the mathematical model of the dynamic behavior of the air-bearing spindle. To provide the high-level of speed capacity and spindle rotation accuracy we need the adequate model of "spindle-bearings" system. This model should consider characteristics of the interactions between system components and environment. To find the working characteristics of spindle unit we should derive the equations of spindle axis movement under the affecting factors, and solve these equations together with equations which describe the behavior of lubricant layer in bearing (bearing stiffness equations). In this paper, the three influence coefficients are introduced, which describe the center of spindle mass displacement, angle of shaft rotation around the axes under the unit force application and that under the unit torque application. These coefficients are operated in the system of differential equations, which describes the spindle axis spatial movement. This system is solved by Runge-Kutta method. Obtained trajectories and amplitude-frequency characteristics were then compared to experimental ones. The analysis shows good agreement between theoretical and experimental results, which confirms that the proposed model of air-bearing spindle is correctis correct

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2005년도 춘계학술대회 논문집
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• pp.377-382
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• 2005

This paper describes the design of micro machine tools system for mechanical machining of micro/meso scale mechanical parts. The micro machining systems such as $\mu-Late$, $\mu-milling/drilling$ machine and $\mu-grinding$ machine are the basic elements constructing $\mu-factory$ which gains more attention recently because of increasing needs of mico and nano-parts in various industrial and medical area. A miniaturized 3-axis milling machine with VCM stage and air spindle and palm-top size micro-late are designed, and air bearing stage and stepwise linear motion system with PZT are studied for motion system. The micro cutting characteristics are investigated experimentally, and reconfigurable machine structures are also considered.

• 한국기계가공학회지
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• 제12권2호
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• pp.121-126
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• 2013

Precision machine tools for high dignity cutting are needed for efforts to improve machining accuracy. However, there are many factors to improve machining accuracy. This study investigated how machining accuracy changes when variation and unbalance amount in rotational speed domain is decreased. Machining accuracy of initial machine tools depends on manufacturing and assembly of parts such as bearing. And then, vibration and noise vary with volume of unbalance amount when it is rotation, so it effects unbalance amount. Also vibration and noise increased by unbalance shorten spindle's life and it especially makes worse boring accuracy. Therefore, this study studied the change of roundness and cylindricity of workpiece when it decreases variation and unbalance in rotational speed domain.

• 한국산학기술학회논문지
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• 제16권4호
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• pp.2338-2343
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• 2015

본 연구에서는 범용 유한요소해석 소프트웨어인 ANSYS를 사용하여 공작기계 스핀들 시스템의 유한요소 해석 자동화를 위해서 해석 모델을 개발하고, 그것을 툴로 구현하였다. 그 구현을 위해 EXCEL의 VBA를 사용하였으며, 이로 인해서 사용자가 툴과 상호교류할 수 있도록 그래픽 인터페이스를 개발할 수 있었고, 데이터 정렬을 위해서 EXCEL의 spreadsheet를 사용할 수 있었다. ANSYS 언어를 사용하여 코드를 개발하였으며, 이는 인터페이스에 입력된 정보를 사용하여 형상 모델을 만들고, 순차적으로 해석 모델을 만들며, 마지막으로 유한요소해석 연산을 수행한다. 모델 생성과 해석의 자동화는 최소한의 시간과 노력으로 설계 중인 스핀들 시스템의 근사 최적 설계를 발견하도록 도울 수 있을 것이다.

• 실천공학교육논문지
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• 제13권2호
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• pp.327-332
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• 2021

교육용으로 사용되는 피삭재(소재)는 SM20C, Al6061, 아크릴 등의 소재를 사용한다. SM20C 소재는 탄소강으로서 자격증 시험 및 기능경기대회에서 많이 사용되지만 산업현장에서도 많이 사용된다. Al6061 소재는 탄소강에 비하여 경도가 낮아지고 전성(연성)이 강한 소재이기에 공구의 구성인선이 많이 발생하는 소재 라고 한다. 아크릴 소재를 이용하여 학생들에게 실습지도 하면 어느 부분에서 과다 절삭으로 인하여 진동이 발생하고 공구의 파손이 발생하는 소재이다. 이러한 과정에서 5축장비인 2NC헤드에게 가해지는 충격이 정밀도 제어에는 어느정도 영향을 줄 수 있는지 알아본다. 5축장비의 가장 취약한 부분은 AC축을 제어하는 헤드가 가장 약한 부분이라 할 수 있다. 이 부분의 정밀도 및 누적 공차가 발생할 경우 모든 제품의 정밀도가 떨어지는 현상이 발생한다. 따라서 2NC헤드의 핵심적인 부분, 스핀들 하우징은 Al7075 T6(미국 알코아사) 소재를 사용하고 전체 바디는 FCD450 (구상흑연주철) 사용하여 진행하였다. 이 두가지 소재에서 작용되는 진동 및 절삭 과정에서 힘을 극한조건에서 유한요소 해석으로 적용되는 값을 밝혀 내고자 해석을 진행하였다. 이러한 해석 데이터를 활용하여 학생들이 5축절삭 보다 5축 가공기의 구조를 보고 이해하는데 도움이 되기를 기대한다.