• Title/Summary/Keyword: Machine System

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The Evaluation of Machining Accuracy and the Machine Simulation for Parallel Kinematic Machine Tool(PKMT) (병렬기구 공직기계의 머신시뮬레이션 및 가공정밀도 평가)

  • Shin, Hyeuk;Ryou, Han-Sik;Ko, Hae-ju;Jung, Yoon-gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.41-47
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    • 2009
  • This research deals with evaluation of machining accuracy for Parallel Kinematic Machine Tool(PKMT) applied parallel type robot system with high precision and stiffness. For this purpose, machine simulation is carried out to foreknow collision and interference between workpiece and tool. Furthermore, on the basis of machine simulation data, PKMT is manufactured. Machining accuracy such as cylindricity straightness, squareness, parallelism circularity, concentricity pitch error and yaw error, is measured by using coordinate measuring machine. Test piece for evaluation of machining accuracy is designed and manufactured under the standard of ISO 10791-7.

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Machine Layout Decision Algorithm for Cell Formation Problem Using Self-Organizing Map (자기조직화 신경망을 이용한 셀 형성 문제의 기계 배치순서 결정 알고리듬)

  • Jeon, Yong-Deok
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.2
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    • pp.94-103
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    • 2019
  • Self Organizing Map (SOM) is a neural network that is effective in classifying patterns that form the feature map by extracting characteristics of the input data. In this study, we propose an algorithm to determine the cell formation and the machine layout within the cell for the cell formation problem with operation sequence using the SOM. In the proposed algorithm, the output layer of the SOM is a one-dimensional structure, and the SOM is applied to the parts and the machine in two steps. The initial cell is formed when the formed clusters is grouped largely by the utilization of the machine within the cell. At this stage, machine cell are formed. The next step is to create a flow matrix of the all machine that calculates the frequency of consecutive forward movement for the machine. The machine layout order in each machine cell is determined based on this flow matrix so that the machine operation sequence is most reflected. The final step is to optimize the overall machine and parts to increase machine layout efficiency. As a result, the final cell is formed and the machine layout within the cell is determined. The proposed algorithm was tested on well-known cell formation problems with operation sequence shown in previous papers. The proposed algorithm has better performance than the other algorithms.

A Study on Implementation of the Object Classification and Inspection System Using Machine Vision (머신비젼을 이용한 물체 분류 및 검사시스템 구현)

  • 전춘기;이원호이탁우영환
    • Proceedings of the IEEK Conference
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    • 1998.10a
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    • pp.951-954
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    • 1998
  • This paper describes the implementation of the machine vision system and the method of classifying the objects. Its system described in this paper is consisted of robot, conveyer system, warehouse, and machine vision. This system first recognizes the object on conveyer, and then robot moves it to the warehouse. The position of the object on conveyer is always not constant, because it is not easy to extract the feature of its object and classify it into one of several categories. In this paper, to classify or inspect the pattern of the object, we propose the method of template matching using feature vector such as position invariant moment and mophological operation such as opening and closing. And we indentified an unregistered object using unsuperviser learning method and assigned it to the new pattern. We implemented its system and obtained satisfied results.

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Intelligent Design Support System for Machine Tool Design (지능형 공작기계 설계 지원 시스템)

  • 박면웅
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.15-24
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    • 2000
  • An intelligent software system which can support efficiently and systematically machine tool design by utilizing deign knowledge is described in this paper. The process of embodiment design of a machining center was modelled represented by IDEF0 and embedded in the system. A hybrid type inference engine has been introduced so that the system can effec-tively deal with knowledge represented in diversified forms The design system was developed on the basis of object-ori-ented programming and has been coded into one software system which can be ported on Windows NT.

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Development of Automatic Tool Change System of the SMA-Based Tool Clamping Device (형상기억합금 기반 공구클램핑 장치를 위한 자동공구교환 시스템 개발)

  • Shin, Woo-Cheol;Ro, Seung-Kook;Kim, Byung-Sub;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.710-715
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    • 2010
  • This study developed an automatic tool change system of the SMA-based tool clamping device for applications of micro-machine tools. This paper first describes clamping and unclamping procedures of the automatic tool change system and its basic configuration. Second, it presents fabrication techniques of components, such as a heating/cooling system and a tool loader. Finally, it describes automatic tool change test conducted with a prototype in which the fabrication techniques of components were employed. As the results of the test, times needed for clamping and unclamping operations were estimated to 18(s) and 8(s) respectively. The experimental results confirm that the proposed automatic tool change system can be sucessfully applied to micro-machine tools.

Excitation System Stress in Synchronous Machine Connected to HVDC System (HVDC 단에 연결된 동기기의 여자시스템 스트레스)

  • Kim, Chan-Gi
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.8
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    • pp.482-492
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    • 2002
  • This paper deals with overvoltage stresses in the field circuit of synchronous machine connected to HVDC terminal. A load rejection of the HVDC may cause generator in the station to become self-excited, resulting in a severe system overvoltage. This paper shows that violent field current oscillations can be produced by resonance between the machine inductance and the terminal capacitance. As most conventional excitation system do not allow reverses current, new topology of excitation system to allow reverse current is proposed. the proposed system can limit the rate of rise of terminal voltage during conditions of self excitation. Apart from these simulations, the nature(Magnitude and frequency) of the field transient state is explained mathematically. Finally, the EMTDC program is used for the simulation studies.

Development of an Automatic Tool Compensation System for M/C (머시닝센터용 자동공구보정시스템의 개발)

  • 정상화;신현성;김현욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.48-54
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. in this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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The Characteristics of High Speed Feed Drive System using High Lean Screw (High Lead Ball Screw를 사용한 고속이송계의 특성)

  • 고해주;박성호;정윤교
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.97-103
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    • 2001
  • The study on the high-speed machine tool is very important for the improvement of productivity since it can shortens cutting and non-cutting time. Especially, high speed of feed drive system is the major research field. In the industries of the advanced countries, the feed drive systems at the speed of 60 m/min have been already developed based on the high lead ball screws. In this study, a high speed feed drive system at the speed of 60 m/ min has been developed, and its movements characteris-tics are investigated. As the movement characteristics, positioning accuracy, angular accuracy, straightness and micro step-response are measured. Thermal characteristics of the system is also discussed. For measuring the movement characteris-tics, a laser interferometer, a memory-based Hi-coder and a cooling device are used. The experimental results confirm that the movement characteristics and the thermal behavior of the system are satisfactory in the aspect of accuracy and stability.

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PC based Open Architecture Machine Controller for Intelligent Manufacturing system (지능생산시스템을 위한 PC 기반 개방형 머신제어기)

  • Park, Kyung-Su;Choi, Kyung-Hyun;Lee, Seok-Hee
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.884-889
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    • 2000
  • This paper describes the design and implementation of PCOAMC(PC-based Open Architecture Machine Controller) to be flexible and independent from the vendor-oriented hardware and software structure. This openness approach is able to enhance an intelligence and integration of a manufacturing system. The development methodology of PcOAMC is an Object-Oriented approach, and all modules in PcOAMC are modelled using UML(Unified Modelling Language) that provides an easy understanding and modification. In order to demonstrate an applicability of PcOAMC, a simple test has been executed by using the Client-Server system consisting of two PcOAMCS and bus monitoring system. The good results have been obtained, so that the developed controller is expected to be embedded into IMS(Intelligent Manufacturing System) as a basic unit.

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Optimization of Machine Tool Structure using a CAD-based Optimal Design System (CAD 기반 최적설계 시스템을 활용한 공작기계 구조의 최적화)

  • Shin, Jeong-Ho;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.926-931
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    • 2001
  • In this paper a CAD-based optimal design system is introduced and applied to optimal design of machine tool structures. The system is designed to reduce manual interfacing effort. All the design activities such as selecting design variables, making FE meshes and FE analysis are integrated on a parametric CAD program. A user can easily select design variables by clicking a CAD model. To enhance the robustness and versatility, this system uses the finite difference method for the design sensitivity analysis. By taking a practical example of the design of the column of a horizontal machining center, it is shown that the software system is efficiently usable in industry establishing the goal of minimizing user intervention between various analysis and optimization activities.

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