• Title/Summary/Keyword: Machine Part

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Multi-Channel Mechanical Test Machine for HANARO (I)

  • Song, M.S.;Choi, Y.;Cho, M.S.;Kim, B.G.;Kang, Y.H.
    • Proceedings of the Korean Nuclear Society Conference
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    • 2004.10a
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    • pp.979-980
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    • 2004
  • A multi-channel mechanical test machine for HANARO was designed and fabricated based on the design criteria of the multi-channel mechanical test machine sustained at the working conditions of $<400{\square}$, 3 W/g of gamma heating rate, $5{\times}10^{20}\;n/cm^2$, neutron flux and maximum load of 200 MPa. The multi-channel mechanical test machine made of 304 stainless steel consisted of four modules. Two of them locate upper part of the machine and the others locate lower part with 90 degree rotation. Each module was evaluated by determine load-displacement curve of zirconium specimen. Thermal insulators were also made by electron spark-machining of pure aluminum which was prepared in a domestic company.

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Study molded part quality of plastic injection process by melt viscosity evaluation

  • Lin, Chung-Chih;Wu, Chieh-Liang
    • Advances in materials Research
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    • v.3 no.2
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    • pp.91-103
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    • 2014
  • A study that demonstrates how to investigate the molded part quality and the consistency of injection process based on the rheological concept is proposed. It is important for plastic material whose melt viscosity is variable with respect to the processing condition. The formulations to couple the melt viscosity with injection pressure and fill time are derived first. Taking calculations of the measured pressure and the time by using these formulations, the melt viscosity in injection process can be determined on machine. As the relation between the injection speed and the melt viscosity is constructed, the influences of the setting parameter of injection machine on the molded part quality can be investigated through evaluating the state of the melt viscosity. In addition, a pressure sensor bushing (PSB) designed with a quick installation feature is also provided and validated. The results show that a higher injection speed improves the tensile strength of the molded part but also the consistency of the molded part quality. This work provides an alternative to evaluate the molding quality scientifically.

A Study on the Development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM (와이어 컷 방전가공을 위한 자동프로그래밍 시스템 '오토 컷'의 개발에 관한 연구)

  • 이재원;강신한;강호진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.200-205
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    • 1988
  • The paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM(Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA and machine control data. Also dynamic simulation of tool motions can be performed on the screen.

Machine-part group formation for FMS planning and operation (FMS의 설계 및 운용을 위한 기계 부품 그룹 형성에 관한 연구)

  • 정성진;박진우;김재윤
    • Korean Management Science Review
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    • v.4
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    • pp.76-83
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    • 1987
  • The machine-part group formation(MPGF) problem arises frequently in FMS planning. By viewing the problem as one of finding good assignments, a powerful solution algorithm is presented. The new algorithm solves the threshold dilemma found in previous solution procedures employing similarity coefficients. It also compared favorably with other existing MPGF algorithms by finding minimum exceptional elements for the tested problems. Furthermore the new algorithm can solve dynamic and more realistic MPGF problems by considering production volumes or costs. Such diverse machine-part relationship values were not considered in previous MPGF studies, which included only 0,1 incidence values. An example problem is solved where production volumes are the elements of MPGF incidence matrix.

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Machine-part Group Formation Methodology for Flexible Manufacturing Systems (유연생산시스템(FMS)에서의 기계-부품그룹 형성기법)

  • Ro, In-Kyu;Kwon, Hyuck-Chun
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.1
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    • pp.75-82
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    • 1991
  • This research is concerned with Machine-Part Group Formation(MPGF) methodology for Flexible Manufacturing Systems(FMS). The purpose of the research is to develop a new heuristic algorithm for effectively solving MPGF problem. The new algorithm is proposed and evaluated by 100 machine-part incidence matrices generated. The performance measures are (1) grouping ability of mutually exclusive block-diagonal form. (2) number of unit group and exceptional elements, and (3) grouping time. The new heuristic algorithm has the following characteristics to effectively conduct MPGF : (a) The mathematical model is presented for rapid forming the proper number of unit groups and grouping mutually exclusive block-diagonal form, (b) The simple and effective mathematical analysis method of Rank Order Clustering(ROC) algorithm is applied to minimize intra-group journeys in each group and exceptional elements in the whole group. The results are compared with those from Expert System(ES) algorithm and ROC algorithm. The results show that the new algorithm always gives the group of mutually exclusive block-diagonal form and better results(85%) than ES algorithm and ROC algorithm.

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A self-organizing neural networks approach to machine-part grouping in cellular manufacturing systems (셀 생산 방식에서 자기조직화 신경망을 이용한 기계-부품 그룹의 형성)

  • 전용덕;강맹규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.21 no.48
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    • pp.123-132
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    • 1998
  • The group formation problem of the machine and part is a very important issue in the planning stage of cellular manufacturing systems. This paper investigates Self-Organizing Map(SOM) neural networks approach to machine-part grouping problem. We present a two-phase algorithm based on SOM for grouping parts and machines. SOM can learn from complex, multi-dimensional data and transform them into visually decipherable clusters. Output layer in SOM network is one-dimensional structure and the number of output node has been increased sufficiently to spread out the input vectors in the order of similarity. The proposed algorithm performs remarkably well in comparison with many other algorithms for the well-known problems shown in previous papers.

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A Study on the Development of Inspection System of SMD Mounted on Cream Solder Using Machine Vision (머신비젼을 이용한 크림솔더상에 장착된 SMD의 검사시스템 개발에 관한 연구)

  • Shm, Dong-Won;Park, Kyoung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.67-74
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    • 2003
  • This paper presents the development of the Inspection machine for SMD mounted on cream solder of PCB. There are mounting errors of SMD such as misalignment, missing part, wrong orientation, wrong polarity and so on. The main hardware of the system consists of a machine vision part and a motion control part. Operating software has been developed in GUI environment to help user convenience. The Inspection Jobs consist of two procedures, that is, creation of the inspection reference data and automatic inspection. The Inspection reference data has a tree structure of linked list including PCB information, blocks, components, windows, and inspection methods. This paper presents versatile inspection methods which include a section length method, a projection method and histogram method. Therefore, user can choose the suitable procedure for various components. Finally, the automatic Inspection procedure using the reference data checks the mounting errors of components.

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Development of Automatic Bundle Machine for Vegetables(I) : Mechanism Design (채소 자동결속기의 개발(I) : 메커니즘 설계)

  • Kim, Yong-Seok;Park, Te-Pyo;Kim, Jea-Jun;Park, Sung-Ho;Yang, Soon-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.207-213
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    • 2009
  • The bundling process is the final step in vegetable manufacturing, however, the process is a little difficult to be automatized, because vegetable has the physical properties of roughness, softness, and fragility etc. In this paper, we proposed an automatic bundling mechanism for vegetable based on the heat melt sticking. The proposed mechanism consists of three modules, one module is the moving part for aligning of the vegetable shape and adjusting of the vegetable tension, second module is the arm driving part for the vegetable binding and the band roll releasing, and third module is band joining, band cutting, and band feeding part for the vegetable binding continuously. Through this research, Using the SMO(SimDesigner Motion) module, we optimize condition of mechanical movement of the bundling mechanism. This bundling system designed in order to binding 288 bundle/hour.

An Enhanced Shopfloor Oriented Programming (AESOP) System using Interactive Graphics for the Turning Machine (대화형의 그래픽을 이용한 선삭용 고기능 작업장 프로그래밍 시스템)

  • 강성균;이지석;최종률
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.707-712
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    • 1994
  • An Enhanced Shopfloor Oriented Programming(AESOP) system is developed as a programming utillity of the CNC turning machine. The developed system is specially designed to give a beginner the convenience for CNC part programming with graphical interaction between a machine operator and the AESOP system. The combination of process-oriented cycles and various contour programming as well as an immediate tool path verification support the easiness and swiftness of a part program generation in the shopfloor. Since the AESOP system has been designed to operate on the basis of MS-Windows in the PC-embedded CNC system, it is also useful for the training of the part programming by utilizing provailing personal computers in the educational department.

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Research on the thermal deformation model ins using by regression analysis (회귀분석을 이용한 열변형 오차 모델링에 관한 연구)

  • 김희술;고태조;김선호;김형식;정종운
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.47-52
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    • 2002
  • There are many factors in machine tool error. These are thermal deformation, geometric error, machine's part assembly error, error caused by tool bending. Among them thermal error is 70% of total error of machine tool . Prediction of thermal error is very difficult. because of nonlinear tendency of machine tool deformation. In this study, we tried thermal error prediction by using multi regression analysis.

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