• Title/Summary/Keyword: Machine Part

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Comparison of Relative Risk before and after SEMI S2-93A Implementation: Using a Semiconductor Plant in a Taiwan's Science Park as an Example

  • Tien, Shiaw-Wen;Chung, Yi-Chan;Tsai, Chihj-Hung;Hwang, Guo-Ji
    • International Journal of Quality Innovation
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    • v.6 no.1
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    • pp.58-73
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    • 2005
  • The objective of this study is to evaluate the equipment risk before and after SEMI S2-93A implementation, thus providing a guideline for safety improvement. Semiconductor Plant A located in Taiwan's Hsinchu Science Based Industrial Park with 147 manufacturing machines was used for risk assessment. This study was carried out in three steps. First, a preliminary hazard analysis was conducted. A detailed process safety evaluation was conducted (Hazard and Operability Study, HAZOP); and finally, the equipment risk comparison before and after Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation. The preliminary hazard analysis results showed high risk in 21.77% of the manufacturing machines under risk assessment at Plant A. The largest percentage existed in the Diffusion Department. The machine types specified by the hazardous work site review and inspection according to Article 26 of Labor Inspection Regulation (the machines that use such chemicals as, $SiH_4$, HF, HCL, etc. and that are determined to be highly hazardous through preliminary hazard analysis) were added to the detailed process analysis and evaluation. In the third part of this evaluation, the machines at Plant A used for detailed process safety assessment were divided into two groups based on the manufacturing data before and after 1993. The severity, possibility, and actual accident analysis before and after SEMI S2-93A implementation were compared. The Semiconductor Equipment Manufacturing Instruction (SEMI S2-93A) implementation can reduce the severity and possibility of hazard occurrence.

A Study on the NC Embedding of Vision System for Tool Breakage Detection (공구파손감지용 비젼시스템의 NC실장에 관한 연구)

  • 이돈진;김선호;안중환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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Analysis of Cases of Ergonomic Improvements of Agricultural Work Support Equipments

  • Kee, Do-Hyung;Song, Young-W.;Lee, In-Seok
    • Journal of the Ergonomics Society of Korea
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    • v.30 no.4
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    • pp.541-550
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    • 2011
  • Objective: The objective of this study is to present varying cases of ergonomic improvements in equipments for agricultural work. Background: In Korean agricultural sector, many older people and females, who may be more vulnerable to musculoskeletal diseases than young males, are doing high stressful tasks such as manual materials tasks, harvesting, etc. For reducing the work stress of the farmers, the Korean government has been performing support projects to provide the farmers with agricultural implements specified for their crops. In the projects, ergonomics experts have participated and helped modify the equipments. Method: Fifty cases of equipment improvements, which were carried out in 33 farming organizations cultivating 13 different crops, were reviewed and presented by equipments and their parts. Results: In total, 283 cases of improvements for 12 equipments including 4-wheel, 1-wheel, and 3-wheel powered carts, grass cutter, conveyer, pest control machine, and so on, were presented. The improvements were also classified according to the ergonomic principles like compatibility, ease of use, safety and fitting to the anthropometry, etc. Frequencies of improvements by equipment and its part were the highest in carts and controls, respectively. Principles of safety and ease of use were adopted more frequently in improving equipments than others. Conclusion: The tables of examples of improvements of agricultural implements are main results of this study and the systematical summaries are expected to be widely used in the development of more improved agricultural implements. Application: The results could be used as practical guidelines in ergonomically developing and modifying agricultural implements by both the experts and non-experts in ergonomics. The improvements would contribute to reduction of stress in farm work, which result in increasing the level of safety and health of Korean agricultural society.

Development of Rapid Manufacturing Process by Machining with Automatic Filling (자동 충진 공정을 이용한 쾌속 제작 공정 개발)

  • Shin, B. S.;Yang, D. Y.;Choi, D. S.;Lee, E. S.;Hwang, K. H.
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.174-178
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    • 2001
  • In order to reduce the lead-time and cost, recently the technology of rapid protoyping and manufacturing(RPM)has been widely used. Machining process is still considered as one of the effective RPM methods that have been developed and currently available in the industry. It also offers practical advantages such as precision and versatility. Some considerations are still required during the machining process. One of the most important points is fixturing. There should be an effective method of fixturing since the fixturing time depends on the complexity of geometry of the part to be machined. In this paper, the rapid manufacturing process has been developed combining machining with automatic filling. The proposed fixturing technique using automatic filling can be widely applicable to free surface type of product such as a fan. In the filling stage, remeltable material is chosen for the filling process. An automatic set-up device attachable to the table of the machine has also been developed. The device ensures the quality during a series of machining operations. This proposed process has shown to be a useful method to manufacture the required products with the reduced the response-time and cost.

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Performance Improvement by a Virtual Documents Technique in Text Categorization (문서분류에서 가상문서기법을 이용한 성능 향상)

  • Lee, Kyung-Soon;An, Dong-Un
    • The KIPS Transactions:PartB
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    • v.11B no.4
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    • pp.501-508
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    • 2004
  • This paper proposes a virtual relevant document technique in the teaming phase for text categorization. The method uses a simple transformation of relevant documents, i.e. making virtual documents by combining document pairs in the training set. The virtual document produced by this method has the enriched term vector space, with greater weights for the terms that co-occur in two relevant documents. The experimental results showed a significant improvement over the baseline, which proves the usefulness of the proposed method: 71% improvement on TREC-11 filtering test collection and 11% improvement on Routers-21578 test set for the topics with less than 100 relevant documents in the micro average F1. The result analysis indicates that the addition of virtual relevant documents contributes to the steady improvement of the performance.

The Technical Services of the National Central Library: A Search for Rational Direction (국립중앙도서관의 자료정리현황과 그 방향에 관한 연구)

  • Lee Choon Hee
    • Journal of the Korean Society for Library and Information Science
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    • v.7
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    • pp.3-67
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    • 1980
  • Because of the changes made in the modes of cataloguing and classification in its long history, the present catalogue of the National Central Library has become complicated and provides an inadequate guide to its collection. There can be no doubt that this is a serious deficiency in a closed access library since materials housed in the library are virtually inaccessible to unskilled readers. The whole breakdown of the efficiency of the catalogue is emminent and will ultimately create the most serious problems for the library. The main purpose of this survey is: (a) to identify problem areas created by the frequent changes in the cataloguing and classifying principles in the library and (b) to grope a rational direction for the future development. Analysing the various classification schemes and cataloguing rules adopted in processing materials (mainly books) in the library, the following conclusions have been made. A. The library adopted five different clasification schemes in different periods, of which KDCP was used for the most part of its collection. KDCP is recommended to use for the future colletion. A classification development office is recommended to be established within the library, of which the main function is to revise the KDCP in collaboration with the appropriate committee of the Korean Library Association. B. The present practice in the library is to apply three different cataloguing rules and two different author notation tables to the Oriental, classical, and Western collections. Efforts should be made to find out an efficient system so that this variety is simplified. An alphabetical index should be added to the classified catalogue, and improvements are required in the Japanese collection. C. The technical services division is inadequately staffed. The staff should be sufficiently numerous and specially qualified. D. The present financial support for the technical services of the library is inadequate. Sufficient financial provision should be made to ensure the effective work. E. A feasibility study should be carried out to develop a computer processing system for providing machine-readable catalogue records on magnetic tape for use by the library community in Korea.

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Analysis on the Dielectric Characteristics of Dry Air According to Pressures for Developing an Eco-friendly High Voltage Switchgear (친환경 고압배전반 개발을 위한 dry air의 압력별 절연내력특성 분석에 관한 연구)

  • Nam, Seok-Ho;Kang, Hyoung-Ku
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.8
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    • pp.1560-1565
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    • 2011
  • The environmental pollution caused by green-house gases such as $CO_2$ and $SF_6$ has been becoming the main issue of industrial society. Many developed countries are making efforts to minimize the amount of $CO_2$ emission come from the operation of high voltage electrical apparatuses. As a part of these efforts, 180 countries signed the Kyoto Protocol in 1997 to cut back on their green-house gas emissions. Nowadays, the study on the development of dry air insulated switchgear (DAIS) which is known as an eco-friendly electrical apparatus is in progress. A DAIS is advantageous for minimizing the effect of impurities and enhancing the dielectric characteristics over an air insulated switchgear (AIS) by applying constant pressure to an enclosed cubicle. Therefore, a study on the electrical insulation performance of dry air as a gaseous insulation medium is conducted in this paper to substitute a gas insulated switchgear (GIS) for DAIS. As results, it is verified that the AC dielectric characteristics of dry air are similar to those of air and the lightning impulse dielectric characteristics of dry air are superior to those of air at 1bar pressure condition. However, dry air is of inferior dielectric characteristics to $SF_6$ at 4bar pressure condition. Finally, it is suggested that the internal pressure of DAIS should be over 4bar pressure to develop a high voltage switchgear which has similar electrical performance to a conventional GIS. Also, the empirical formulae on calculating the maximum electric field intensity at sparkover of dry air are deduced by experiments according to pressures. It is expected that these results are helpful to design and develop a high voltage electrical apparatus.

Postal Envelope Image Recognition System for Postal Automation (서장 우편물 자동처리를 위한 우편영상 인식 시스템)

  • Kim, Ho-Yon;Lim, Kil-Taek;Kim, Doo-Sik;Nam, Yun-Seok
    • The KIPS Transactions:PartB
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    • v.10B no.4
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    • pp.429-442
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    • 2003
  • In this paper, we describe an address image recognition system for automatic processing of standard- size letter mail. The inputs to the system are gray-level mail piece images and the outputs are delivery point codes with which a delivery sequence of carrier can be generated. The system includes five main modules; destination address block location, text line separation, character segmentation, character recognition and finally address interpretation. The destination address block is extracted on the basis of experimental knowledge and the line separation and character segmentation is done through the analysis of connected components and vortical runs. For recognizing characters, we developed MLP-based recognizers and dynamical programming technique for interpretation. Since each module has been implemented in an independent way, the system has a benefit that the optimization of each module is relatively easy. We have done the experiment with live mail piece images directly sampled from mail sorting machine in Yuseong post office. The experimental results prove the feasibility of our system.

Implementing Korean Partial Parser based on Rules (규칙에 기반한 한국어 부분 구문분석기의 구현)

  • Lee, Kong-Joo;Kim, Jae-Hoon
    • The KIPS Transactions:PartB
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    • v.10B no.4
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    • pp.389-396
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    • 2003
  • In this paper, we present a Korean partial parser based on rules, which is used for running applications such as a grammar checker and a machine translation. Basically partial parsers construct one or more morphemes and/or words into one syntactical unit, but not complete syntactic trees, and accomplish some additional operations for syntactical parsing. The system described in this paper adopts a set of about 140 manually-written rules for partial parsing. Each rule consists of conditional statements and action statement that defines which one is head node and also describes an additional action to do if necessary. To observe that this approach can improve the efficiency of overall processing, we make simple experiments. The experimental results have shown that the average number of edges generated in processing without the partial parser is about 2 times more than that with the partial parser.

Algorithm selecting Software development route suitable for Project environment and characteristics (프로젝트 환경과 특성에 따른 소프트웨어 개발 경로 선정 알고리즘)

  • Jung Byung-Kwon;Yoon Seok-Min
    • The KIPS Transactions:PartD
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    • v.13D no.1 s.104
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    • pp.87-96
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    • 2006
  • This paper focused on the method for customizing software development path, considering the project environments and characteristics. he selection standard of development path is composed of ten items, based on the process of ISO/IEC TR 15721 Information Technology Guide for ISO/IEC 12207 (Software Life Cycle Process) and ISO/IEC 15504 Information technology - Process assessment. The ten items were reflected the project environments and characteristics, at the same time the items conduct the adjustment item of selecting project development path. An algorithm for selecting software development path through items of the project environments and characteristics is presented. To test the algerian in this paper, a system for selecting development path, which reflected algorithm was developed. The development project for web-based system were also adopted to the system for selecting development path. In addition, provened hand-worked project path process differed from machine-worked project path process. The reason why it differs is that outputs were mixed or their names were changed. The effect is to select easily software development route suitable for project environment and characteristics.