• Title/Summary/Keyword: Machine Loading

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Loading and Routing Problems for Schedulability in a Flexible Manufacturing Environment

  • 정병희;송관우
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1998.10a
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    • pp.304-308
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    • 1998
  • With the advances in concurrent engineering, schedulability has become an important design issue in machine loading and routing procedure. In this paper, four rules to improve schedulability of loading and routing are formulated as a mixed-integer programming model based on machine, routing and tool flexibilities. In this model, these rules are represented as an objective function or constraints. The impact of rules on the quality of schedules for the result of loading and routing is measured with makespan, throughput and average machine utilization.

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Machine Loading by Workload Balancing in Flexible Manufacturing Systems (FMS에서의 작업부하균형을 고려한 기계부하결정)

  • Yun, Yeong-Su;Lee, Sang-Yong
    • Journal of Korean Society for Quality Management
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    • v.20 no.2
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    • pp.129-136
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    • 1992
  • This paper aims to develope an algorithm to minimize the total production time, sum of group formation times and processing times, under the balanced workload among the machines by grouping parts with machine loading in FMS. The algorithm of this study is composed of four step procedures ; (1) Parts grouping by Group Technology(GT) (2) Minimizing total processing time in loading problem (3) Machine workload balancing, including above(2) (4) Group formation time, including above(3) For parts grouping, Rank Order Clustering(ROC) algorithm developed by King(1980) is used and this algorithm is programmed by using the MACRO functions of QUATTRO Pro, one of the spreadsheet packages. The structure for loading model is solved by using the Hyper-LINDO. As a case study, numerical examples are demonstrated to show the effectiveness of the proposed machine loading procedure.

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Development of Loading Machine of Culture Medium for Oyster Mushroom Production - Performance Test and Economic Analysis of Loading System - (느타리버섯 재배용 배지 입상 장치 개발(2) - 시작기 성능시험 및 경제성 평가 -)

  • Lee, Kyung-Jin;Lim, Hak-Kyu;Kim, Tae-Han
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.220-227
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    • 2009
  • In the process of oyster mushroom production, loading work of culture medium needs the most intensive labor power. Therefore, development of culture medium machine causes to reduce the manpower and cost. The main objective of this study is to develop the culture medium loading machine and investigate the optimal operation conditions and to evaluate the economic value of the machine. The results are summarized as follows: 1. Optimum transporting velocity of the conveyor was 0.61 m/s 2. Optimum speed of blower was 3183 rpm at the transporting velocity of 0.61 m/s with the loading quantity of 3.41 t/hr 3. Recommendable opening area ratio of pressure controller was 1/2 at the blower speed of 3183 rpm and the transporting velocity of 0.61 m/s 4. The break even point resulted in $240\;m^2$ of cultivating area compared to the method of with portable workbench, and $350\;m^2$ of cultivating area compared to the method of with a tractor and a truck.

A loading and sequencing problem in a random FMS (다목적을 고려한 FMS작업할당/경로선정과 분배규칙에 관한 연구)

  • 장영기;조재용
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.37
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    • pp.201-210
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    • 1996
  • Although FMS implementation in Korea is not yet mature, the worldwide empirical data shows the diffusion of FMS is inevitable in near future. As the reletionships between the high capital cost and the relative benefits and advantages are complex to analyse, it is rather beneficial to prepare the effective operation strategies which exploit the FMS flexibility, such as machine loading with alternative routing and dispatching rules. This paper shows the formulation applying a goal programming model for the loading problem with objectives of minimizing the production cost and maximizing the machine utilization, including constraints such as machine tool capacity and demands, etc. A realistic random FMS model is developed for illustration. Since loading and dispatching are a composite of two interdependent tasks, simulation is made to investigate the interactions between the two.

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Patch loading resistance prediction of plate girders with multiple longitudinal stiffeners using machine learning

  • Carlos Graciano;Ahmet Emin Kurtoglu;Balazs Kovesdi;Euro Casanova
    • Steel and Composite Structures
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    • v.49 no.4
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    • pp.419-430
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    • 2023
  • This paper is aimed at investigating the effect of multiple longitudinal stiffeners on the patch loading resistance of slender steel plate girders. Firstly, a numerical study is conducted through geometrically and materially nonlinear analysis with imperfections included (GMNIA), the model is validated with experimental results taken from the literature. The structural responses of girders with multiple longitudinal stiffeners are compared to the one of girders with a single longitudinal stiffener. Thereafter, a patch loading resistance model is developed through machine learning (ML) using symbolic regression (SR). An extensive numerical dataset covering a wide range of bridge girder geometries is employed to fit the resistance model using SR. Finally, the performance of the SR prediction model is evaluated by comparison of the resistances predicted using available formulae from the literature.

A Study on Loading in Flexible Manufacturing System (유연생산시스템에서 작업할당에 관한 연구)

  • 임재우;노인규
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.127-137
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    • 1999
  • This study is concerned with the loading problems in flexible manufacturing system(FMS). The loading problem in FMS is a complex one, when the number of machine and job is increased. It may be time-consuming and even impossible to achieve an optimal solution about this problem mathematically. Thus, a heuristic method is recommended in order to gain near-optimal solutions in a practically acceptable time. A new loading algorithm is developed with a multi-criterion objective of considering the workload unbalance, and maximizing the machine utilization, throughput for critical resources such as the number of tool slots and the number of working hours in a scheduling period and so on. The results of SAS analysis indicated that true average throughput of proposed heuristic loading statistically exceeds that of Shanker and Srinivasulus loading algorithm at the significance level of 0.1.

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Development of Loading Machine of Culture Medium for Oyster Mushroom Production - Investigation of Physical Properties and Element Design of System - (느타리버섯 재배용 배지 입상 장치 개발(1) - 배지 물성 조사 및 장치요소 설계 -)

  • Lee, Kyung-Jin;Lim, Hak-Kyu;Kim, Tae-Han
    • Journal of Biosystems Engineering
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    • v.34 no.4
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    • pp.211-219
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    • 2009
  • In the process of oyster mushroom production, loading work of culture medium needs the most intensive labor power and cost. Therefore, the development of culture medium loading machine causes to reduce the manpower and cost. The main objectives of this study are identify cultivating environment, physical properties of culture medium and to make an element design of culture medium loading machine. The results are summarized as follows: 1. The moisture content and density of popularly used culture medium were 70%(w.b), $26\;kg/m^3$, respectively. 2. Pressure of the blower increased as the impeller speed increased, and the opening ratio of pressure controller decreased. 3. Recommendable c1earance(${\delta}$) between an impeller plate and a blower case was 25 mm at an impeller speed of 3183 rpm 4. Discharge device of type B with a hopper and suit was better than type A with a hopper.

Design and Manufacture of a Machine Tool Control System for Workpiece Automatic Loading System (공작기계용 공작물 자동 적재장치의 제어장치 설계 및 제작)

  • An, Jun-Hwan;Kim, Gab-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.62-68
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    • 2019
  • In this paper, we describe the design and manufacture of a control system for an automatic loading system that inserts and removes workpieces after machining. The control system was manufactured using DSP for high speed and consists of a power unit, a control unit, a communication unit, and a display unit. We connected the control system to the mechanical system of the automatic workpiece loader to test the characteristics, which allowed us to raise and lower the automatic workpiece loading system to the desired position. The successful test demonstrates that we can use the control system to control the workpiece automatic loading system.

A Study on Initial FMS Design Problem considering Machine Selection, Loading and Layout (기계선택, 작업할당, 기계배치를 고려한 FMS의 초기설계에 대한 연구)

  • Ro, In-Kyu;Lee, Bum-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.4
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    • pp.51-63
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    • 1994
  • Many themes have been studied for FMS problems. But most researches have focused on specific themes; Machine selection, Loading, Routing, Machine layout, etc. So many decision makers who want to introduce FMS to his factory, have many problems, because they do not know either what size of FMS should be introduced or what amount of money should be invested. The objective of this research is to help the decision makers who want to introduce FMS. This research consists of three major part, first, Machine selection, second, Loading, and third, Machine Layout. In the first part of the research, machines are selected with minimum cost satisfying the given demand of each part. In the second part, each operations with its required tools are allocated to those machines. In the third part the locations of each selected machines are determined. And dissimilarity coefficients between each pair of machines are calculated as the measure of distance. With above three steps, we have selected machines, allocated operations to those machines, and the layout configuration of those machines. And for each three steps, Mixed Integer Programming models are formulated. In order to solve the large problems and reduce the computer execution time, three heuristic algorithms are developed for the three mixed integer programming models.

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