• 제목/요약/키워드: Machine Failure

검색결과 735건 처리시간 0.029초

윤활유 분석 센서를 통한 기계상태진단의 문헌적 고찰 (윤활유 센서의 종류와 기능) (Literature Review of Machine Condition Monitoring with Oil Sensors -Types of Sensors and Their Functions)

  • 홍성호
    • Tribology and Lubricants
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    • 제36권6호
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    • pp.297-306
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    • 2020
  • This paper reviews studies on the types and functions of oil sensors used for machine condition monitoring. Machine condition monitoring is essential for maintaining the reliability of machines and can help avoid catastrophic failures while ensuring the safety and longevity of operation. Machine condition monitoring involves several components, such as compliance monitoring, structural monitoring, thermography, non-destructive testing, and noise and vibration monitoring. Real-time monitoring with oil analysis is also utilized in various industries, such as manufacturing, aerospace, and power plants. The three main methods of oil analysis are off-line, in-line, and on-line techniques. The on-line method is the most popular among these three because it reduces human error during oil sampling, prevents incipient machine failure, reduces the total maintenance cost, and does not need complicated setup or skilled analysts. This method has two advantages over the other two monitoring methods. First, fault conditions can be noticed at the early stages via detection of wear particles using wear particle sensors; therefore, it provides early warning in the failure process. Second, it is convenient and effective for diagnosing data regardless of the measurement time. Real-time condition monitoring with oil analysis uses various oil sensors to diagnose the machine and oil statuses; further, integrated oil sensors can be used to measure several properties simultaneously.

소음진동 신호를 이용한 펌프의 고장진단 (Fault Diagnosis of a Pump Using Acoustic and Vibration Signals)

  • 박순재;정원식;이신영;정태진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.883-887
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    • 2002
  • We should maintain the maximum operation capacity for production facilities and find properly out the fault of each equipment rapidly in order to decrease a loss caused by its failure. The acoustic and vibration signals of a machine always carry the dynamic information of the machine. These signals are very useful fur the feature extraction and fault diagnosis. We performed a fundamental study which develops a system of fault diagnosis for a pump. We experimented vibrations by acceleration sensors and noises by microphones, compared and analysed for normal products, artificially deformed products. We tried to search a change of the dynamic signals according to machine malfunctions and analyse the type of deformation or failure. The results showed that acoustic signals as well as vibration signals can be used as a simple method lot a detection of machine malfunction or fault diagnosis.

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Fault Diagnosis Management Model using Machine Learning

  • Yang, Xitong;Lee, Jaeseung;Jung, Heokyung
    • Journal of information and communication convergence engineering
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    • 제17권2호
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    • pp.128-134
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    • 2019
  • Based on the concept of Industry 4.0, various sensors are attached to facilities and equipment to collect data in real time and diagnose faults using analyzing techniques. Diagnostic technology continuously monitors faults or performance degradation of facilities and equipment in operation and diagnoses abnormal symptoms to ensure safety and availability through maintenance before failure occurs. In this paper, we propose a model to analyze the data and diagnose the state or failure using machine learning. The diagnosis model is based on a support vector machine (SVM)-based diagnosis model and a self-learning one-class SVM-based diagnostic model. In the future, it is expected that this model can be applied to facilities used in the entire industry by applying the actual data to the diagnostic model proposed in this paper, conducting the experiment, and verifying it through the model performance evaluation index.

LabVIEW를 사용한 AMS 및 고장진단 시스템 개발 (Development of the AMS and Failure Diagnosis System Using LabVIEW)

  • 조권회;장태린
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.71-72
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    • 2005
  • Ship system is very complicated. Machine in ship system are in close connection with each other, so one is affected by others. Thus, person who want to be a marine engineer have to study not only each machine but also their relationship. For this, intelligent diagnosis system for advanced education is necessity. In this paper, AMS and failure diagnosis system is developed by using LabVIEW, G programming language.

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CBM기반의 고장 예측 신뢰성 모델 (Failure Prediction Reliability Model based on the Condition-based Maintenance)

  • 김연수;정영배
    • 산업경영시스템학회지
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    • 제22권52호
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    • pp.171-180
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    • 1999
  • Industrial equipment reliability improvement and maintenance is gaining attention as the next great opportunity for manufacturing productivity improvement. Reactive maintenance is expensive because of extensive unplanned downtime and damage to machinery. To avoid such an unplanned machine downtime, it is needed to use proactive maintenance approach by either using historical maintenance data or by sensing machine conditions. This paper discusses failure diagonosis and prediction based on the condition-based maintenance and reliability technique. Thus, by enabling such a framework, it can bring us more efficient planning and execution of maintenance to reduce costs and/or increase profits.

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머신러닝을 이용한 지하철 고장 탐지 및 예측 (Detection and Prediction of Subway Failure using Machine Learning)

  • 성국경
    • 산업과 과학
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    • 제2권4호
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    • pp.11-16
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    • 2023
  • 지하철은 현대 도시의 교통 체계에서 중요한 역할을 하는 대중 교통 수단이다. 하지만, 갑작스런 고장 및 시스템 불통 등의 이유로 혼잡을 야기시키는 경우가 종종 발생하여 불편을 초래하고 있다. 따라서, 본 논문에서는 지하철 시스템의 효율적 운영을 위해 머신러닝을 활용한 고장 예측 및 예방 연구를 진행하였다. UC Irvine의 MetroPT-3 데이터셋을 활용하고, 로지스틱 회귀를 이용하여 지하철 고장 예측 모델을 구축하였다. 모델은 0.991의 높은 정확도로 비고장 상태를 예측하나, 정밀도와 재현율은 상대적으로 낮아 고장 예측에 있어 오류 가능성을 시사하고 있다. ROC_AUC 값이 0.901로, 모델이 무작위 추측보다 뛰어난 분류를 할 수 있다. 구축한 모델은 지하철 시스템의 안정적인 운영 운영에 유용하나, 성능 개선을 위한 추가 연구가 필요하다고 생각한다. 따라서 학습 데이터가 많고 데이터의 정제가 잘 이루어진다면 고장 예측을 통해 사전 점검을 하여 예방할 수 있다.

학습효과를 고려한 인간 기계 직렬체계 신뢰도와 모수추정 (Human Machine Serial Systems Reliability and Parameters Estimation Considering Human Learning Effect)

  • 김국
    • 한국경영공학회지
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    • 제23권4호
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    • pp.159-164
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    • 2018
  • Human-machine serial systems must be normal in both systems. Though the failure of machine is irreducible by itself, the human errors are of recurring type. When the human performance is described quantitatively, non-homogeneous Poisson Process model of human errors can be developed. And the model parameters can be estimated by maximum likelihood estimation and numerical analysis method. System reliability is obtained by multiplying machine reliability by human reliability.

The Effect of Usage and Storing Conditions on John Deere 3140 Tractor Failures in Khouzestan Province, Iran

  • Afsharnia, Fatemeh;Marzban, Afshin
    • Journal of Biosystems Engineering
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    • 제42권2호
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    • pp.75-79
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    • 2017
  • The use of tractors to carry out agricultural work has played an important role in mechanizing the agricultural sector. A repairable mechanical system (such as an agricultural tractor) is subject to deterioration or failure. In this study, a regression model was used to predict the failure rate of a John Deere 3140 tractor. The machine failure pattern was carefully studied, and key factors affecting the failure rate were identified in five regions of the Khouzestan province. Through a questionnaire, data was obtained from farm records. This data was grouped into six sub-groups, according to the annual use hours (AUH) and the manner in which the tractors were stored. Results showed that AUH and storage policies affected failure rate slightly. With an increase in the age of the tractors, the failure rate in the tractors used for 1050-2000 hours annually and stored outdoors was higher than those used for 200-1000 hours annually and stored in sheds. When the tractors were of the same age, the slope of the curve in the 200-1000 annual use hours increased gradually and then rapidly, but failure rate in the 1050-2000 annual use hours was high from the beginning, and subsequent increase in this value was almost uniform. As a result, it can be said that with an increase in the annual use hours, the failure and breakdown rate in John Deere 3140 tractors rapidly increases, but maintenance conditions only slightly affect the failure and breakdown rate.

기계학습 방법을 이용한 기업부도의 예측 (Prediction of bankruptcy data using machine learning techniques)

  • 박동준;윤예분;윤민
    • Journal of the Korean Data and Information Science Society
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    • 제23권3호
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    • pp.569-577
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    • 2012
  • 기업도산에 대한 분석과 관리는 기업의 성과와 성장능력을 평가하는 재무관리 분야에서 중요하게 인식되어 왔다. 결국, 기업도산 예측에 대한 효과적인 모형이 필요하게 된다. 본 논문은 서포트 벡터 기계의 한 종류인 토탈 여유도 알고리즘을 이용하여 기업도산 예측을 위하여 새로운 접근 방법을 서술한다. 몇 개의 실제 자료를 통하여 제안한 방법들이 도산 위험의 평가에서 기존의 방법들보다 개선됨을 확인할 수 있었다.