• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.332-336
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• 1997

To order to remain competitive, a manufacturing company need to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. So, diagnosing the troubles of machine tools is tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary serices at the right time is very difficult,a remote diagnosis system is to be regarded as a good alternative, with which users can diagnose and fix the machine troubles. This paper presents a method to implement a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.11
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• pp.5330-5333
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• 2013

In this paper, a high pressure cleaning machine in field was disassembled and measured in order to develop a highly improved pressure cleaner in performance and real configuration was modeled by using 3-D design program CATIA V5. In addition, CFD analysis was conducted on the modeled high pressure cleaning machine by using ANSYS finite element analysis program and visualize the pressure changes of internal fluid flow was visualized. This result will be applied to a new designed high pressure cleaning machine in future.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.03a
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• pp.9-16
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• 1995

The thermal deformation of machine tool spindle influences the performance of the manufacturing systems for precision products. In this research thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out using Finite Difference Method. The thermal boundary conditions describing the hear generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle systems have been clarified. This model can be well applied to the future development of the high speed spindle systems.

• Proceedings of the KIEE Conference
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• 2001.04a
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• pp.393-396
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• 2001

According to the development of power electronic element(GTO, IGBT) and material for electrical machines(permanent magnet, super conductor), the technology for electrical machines is nowaday rapidly developing. Here with, a novel electrical machine, based on the new conception of transverse flux configuration leads to a considerable Increase in power density and enables simultaneously high efficiency. The transverse flux machine with PM excitation will be applied to gearless direct drives for railway traction system and magnetic levitation system. The designed and measured performance of transverse machine for railway traction system and magnetic levitation system revealed a great potential of system improvements to reduce linear motor mass and increase efficiency.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.4
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• pp.90-97
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• 1996

The thermal deformation of a machine tool spindle influences the performance of the manufacturing systems for precision products. In this research, thermal analysis of a high speed machine tool spindle with the rolling bearing and the built-in motor is carried out by using Finite Difference Method. The thermal boundary conditions describing the heat generation in the bearing and built-in motor are considered in the simulation. And various convective boundary conditions are assumed with the empirical formula in the references. From the simulation results, the characteristics of each element affecting the dynamic thermal behaviour of the machine tool spindle system have been clarified. Therefore, this model can be well applied to the future development of the high speed spindle systems.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.3
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• pp.307-312
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• 2010

In this study, advanced computational technique for mechatronic analysis has been developed for the efficient design and test of typical machine tool models. Flexible multi-body dynamic (FMBD) analysis method combined with motion controller including control logics is used to simulate typical operation conditions. The present FMBD machine tool model is composed of flexible column structure, rigid body spindle, vertical motion guide (arm) and screw elements. Driving motor clement with rotating degree-of-freedom is interconnected and governed by the designed Matlab Simulink control logic, and then the position of the spindle is feedback into the control logic. It is practically shown from the results that the investigation of designed machine tools with controller can be effectively conducted and verified.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.2
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• pp.3-8
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• 2007

A machining system that generates accurate relative motions between the tool and workpiece is required to realize ultra precise machining or measurements. Accuracy improvements for each element of the machine are also required. This paper proposes a machining system that uses a compensation device for the six-degree-of-freedom (6-DOF) motion error between the tool and workpiece. The compensation device eliminates elastic and thermal errors of the joints and links due to temperature fluctuations and external forces. A hexapod parallel kinematics mechanism installed between the tool spindle and surface plate is passively actuated by a conventional machine. Then the parallel mechanism measures the 6-DOF motions. We describe the conception and fundamentals of the system and test a passively extensible strut with a compensation device for the joint errors.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.10
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• pp.5950-5954
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• 2014

FEM analysis of cleaning machine was performed. A cleaning machine was designed and measured to develop a cleaning machine with highly improved performance and a real configuration. 3D modeling was conducted using the 3-D design program CATIA V5. In addition, FEM analysis was conducted on the modeled cleaning machine using the ANSYS finite element analysis program and the pressure changes in internal fluid flow were visualized. This result was applied to the new product development of cleaning machines.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.31 no.5
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• pp.275-282
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• 2018

Using isogeometric analysis(IGA) gives more accurate results for higher order mode in eigenvalue problem than using the finite element method(FEM). This is because the FEM has $C^0$ continuity between elements, whereas IGA guarantee $C^{P-1}$ between elements for p-th order basis functions. In this paper, a mode based reduced model is constructed by using IGA and dynamic behavior analysis is performed using this advantage. Craig-Bampton(CB) method is applied to construct the reduced model. Several numerical examples were performed to compare the eigenvalue analysis results for various order of element basis function by applying the IGA and FEM to simple rod analysis. We have confirmed that numerical error increases in the higher order mode as the continuity between elements decreases in the IGA by allowing internal knots multiplicity. The accuracy of the solution can be improved by using the IGA with high inter-element continuity when high-frequency external force acts on the reduced model for dynamic behavior analysis.

• Progress in Superconductivity and Cryogenics
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• v.21 no.1
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• pp.25-30
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• 2019

This paper presents a conceptual design approach of air-cored synchronous machine with high temperature superconductor (HTS) field winding. With a given configuration of a target machine, boundary conditions are set in the cylindrical coordinate system and analytic field calculation is performed by solving a governing equation. To set proper boundary conditions, current distributions of the field winding and the armature winding are expressed by the Fourier expansion. Based on analytic magnetic field calculation results, key machine parameters are calculated: 1) inductance, 2) critical current of field winding, 3) weight, 4) HTS conductor consumption, and 5) efficiency. To investigate all potential design options, 6 sweeping parameters are determined to characterize the geometry of the machine and the parameter calculation process is performed for each design options. Among design options satisfying constraints including >80 % critical current margin and >95 % efficiency, in this paper, a first-cut design was selected in terms of overall machine weight and HTS conductor consumption to obtain a lightweight and economical design. The goal is to design a 5-MW machine by referring to the same capacity machine that was previously constructed by another group. Our design output is compared with finite element method (FEM) simulation to validate our design approach.