• Title/Summary/Keyword: Machine Element

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Analysis of Voltage Stress in Stator Windings of IGBT PWM Inverter-Fed Induction Motor Systems

  • Hwang Don-Ha;Lee Ki-Chang;Jeon Jeong-Woo;Kim Yong-Joo;Lee In-Woo;Kim Dong-Hee
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.43-49
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    • 2005
  • The high rate of voltage rise (dv/dt) in motor terminals caused by high-frequency switching and impedance mismatches between inverter and motor are known as the primary causes of irregular voltage distributions and insulation breakdowns on stator windings in IGBT PWM inverter-driven induction motors. In this paper, voltage distributions in the stator windings of an induction motor driven by an IGBT PWM inverter are studied. To analyze the irregular voltages of stator windings, high frequency parameters are derived from the finite element (FE) analysis of stator slots. An equivalent circuit composed of distributed capacitances, inductance, and resistance is derived from these parameters. This equivalent circuit is then used for simulation in order to predict the voltage distributions among the turns and coils. The effects of various rising times in motor terminal voltages and cable lengths on the stator voltage distribution are also presented. For a comparison with simulations, an induction motor with taps in the stator turns was made and driven by a variable-rising time switching surge generator. The test results are shown.

A study on Press Forming Machine of Titanium and Aluminium Plates Formability (프레스 포밍 머신의 티타늄과 알루미늄 판재 성형성에 관한 연구)

  • Jung, Won-Jae;Kang, Han-Bin;Lee, Dong-Wook;Park, Min-Hyeok;Song, Ju-Han;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.86-93
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    • 2013
  • Main function of the Press forming Machine is the forming for plates. The head of the Press forming machine consist of several parts. It was named Press forming-contraction and Press forming_expansion according to formability of plates. Aluminium and Titanum plates are forming by using the Press forming machine. In this study, we analyzed sheet metal forming including plastic deformation and the contact pressure in the bearing. Finite element analysis results of Press forming-contraction and Press forming_expansion show the similar results of the actual specimen plates and the bearing contact pressures show the acceptable level of stress in both aluminum and titanium specimens.

A Study on the measurement of Table Deflection using Laser Interferometer and It's Inspection using FEA (레이저 간섭계에 의한 테이블의 처짐측정과 FEA에 의한 이의 검증)

  • 이승수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.204-209
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    • 1998
  • The acceleration of the performance of machine tools influences the development of the semi-conductor and optical technology as the development of NC and measurement technology. We can mention that a traction role of the acceleration for the development like that depends on the development of the measurement technics Stylus instrument method, STM, SEM, Laser interferometer method which are used for measuring the quasi-static error of machine tools. Because the measurement has been done to unload condition without considering of mechanical stiffness in the case of machining center as we measure the quasi-static error of machine tools on general studies, people who works on the spot has many problems on the data value. Therefor we will help working more accurately on the spot by measuring, analyzing, displaying the deflection of the table and support shaft when we load on the table and the support shaft of machining center using laser interferometer. Also we try to settle new conception of the measurement method and more accurate grasp of the deflection tendency by verifing the tendency of the error measured through the comparison of the simulated error using ANSYS, a common finite element analysis program, which is able to measure heat deformation, material deformation, and error resulted form this study.

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Static Stiffness Tuning Method of Rotational Joint of Machining Center (머시닝센터 회전 결합부의 정강성 Tuning 기법)

  • Kim, Yang-Jin;Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.797-803
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    • 2010
  • A method has been developed to tune the static stiffness at a rotation joint considering the whole machine tool system by interactive use of finite element method and experiment. This paper describes the procedure of this method and shows the results. The method uses the static experiment on measurement model which is set-up so that the effects of uncertain factors can be excluded. For FEM simulation, the rotation joint model is simplified using only spindle, bearing and spring. At the rotation joint, the damping coefficient is ignored, The spindle and bearing is connected by only spring. By static experiment, 500 N is forced to the front and behind portion of spindle and the deformation is measured by capacitive sensor. The deformation by FEM simulation is extracted with changing the static stiffness from the initial static stiffness considering only rotation joint. The tuning static stiffness is obtained by exploring the static stiffness directly trusting the deformation from the static experiment. Finally, the general tuning method of the static stiffness of machine tool joint is proposed using the force stream and the modal analysis of machine tool.

Vibration Analysis of Shaft with Impeller for Resin Chock Mixing Machine (Resin Chock 교반기용 임펠러가 달린 축의 진동해석)

  • Hong, Do-Kwan;Park, Jin-Woo;Baek, Hwang-Soon;Ahn, Chan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.970-977
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    • 2008
  • This paper deals with the dynamic characteristics of the shaft with impeller model which is the most important part in developing the resin mixing machine. Through reverse engineering, it is possible to make the shaft with impeller geometry model which is necessary vibration characteristic analysis by commercial impeller. The natural frequency analysis and structural analysis using finite element analysis software are performed on the imported commercial shaft with impeller model. The most important fundamental natural frequency of the shaft with impeller model is around 14.5 Hz, which well agrees with modal testing. The most effective design variables were extracted by ANOM(analysis of means) and pareto chart. This paper presents approximation 2nd order polynomial as design variables using RSM(response surface methodology). Generally, RSM take 2 or 3 design variables, but this method uses 5 design variables with table of mixed orthogonal array. Further more, the analyzed result of the commercial shaft with impeller is to be utilized for the structural design of resin chock mixing machine.

A Study on the Thermal Characteristics of Spindle for the Spinning Machine (스피닝 머신용 대형주축의 열특성에 관한 연구)

  • Jeong D.S.;Kim S.T.;Choi D.B.;Ye S.B.;Seol S.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.555-559
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    • 2005
  • Spinning process is a chipless metal forming method for axis-symmetric parts, which is more economical, efficient and versatile method for producing parts than other sheet metal forming process such as stamping or deep drawing. The large-sized spindle for spinning machine is the equipment to ferm a high-pressure vessel into the demanded shape. The important problem in the spindle system fur spinning machines is to reduce and minimize the thermal effect by motor and bearings. In this study, the effect of heat generation of bearings for the large-sized spindle is considered. Temperature distribution and thermal displacement of the spindle system for spinning machine can be analyzed by using the finite element method. The numerical results are compared with the measured data. The results show that temperature distribution and thermal displacement can be reasonably estimated by using the finite element method and the three dimensional model.

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Impact parameter prediction of a simulated metallic loose part using convolutional neural network

  • Moon, Seongin;Han, Seongjin;Kang, To;Han, Soonwoo;Kim, Kyungmo;Yu, Yongkyun;Eom, Joseph
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1199-1209
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    • 2021
  • The detection of unexpected loose parts in the primary coolant system in a nuclear power plant remains an extremely important issue. It is essential to develop a methodology for the localization and mass estimation of loose parts owing to the high prediction error of conventional methods. An effective approach is presented for the localization and mass estimation of a loose part using machine-learning and deep-learning algorithms. First, a methodology was developed to estimate both the impact location and the mass of a loose part at the same times in a real structure in which geometric changes exist. Second, an impact database was constructed through a series of impact finite-element analyses (FEAs). Then, impact parameter prediction modes were generated for localization and mass estimation of a simulated metallic loose part using machine-learning algorithms (artificial neural network, Gaussian process, and support vector machine) and a deep-learning algorithm (convolutional neural network). The usefulness of the methodology was validated through blind tests, and the noise effect of the training data was also investigated. The high performance obtained in this study shows that the proposed methodology using an FEA-based database and deep learning is useful for localization and mass estimation of loose parts on site.

Dynamic Analysis and Optimization of a Machine Tool Structure (工作機械構造 의 動的 解析 및 最適化)

  • 한규환;이장무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.4
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    • pp.384-389
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    • 1982
  • It is necessary that machine tool structures should be designed so that they will cause a minimum chance of machining chatter. In order to do this, a computer program package is developed utilizing Finite Element Method, modal flexibility and energy balance method. Validity of the program package is verified through computer simulation analysis and impulse test of a simplified machine tool structure.

Stability Analysis According to Material Alteration on Micro Stage for Micro Cutting Machine (재질 변화에 따른 초정밀가공기용 마이크로 스테이지의 안정성 해석)

  • 김재열;곽이구;김항우
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.52-57
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    • 2003
  • In this paper, stability of ultra precision cutting unit is analyzed and this unit is the kernel unit in ultra precision processing machine. According to alteration of shape and material about hinge, stability investigation is performed Through this stability investigation, trial and error is reduced in design and manufacture, at the same time, we are accumulated foundation data for unit control.

Modal Analysis of Treadmill Machine (트레드밀 기구의 진동해석)

  • Lee Jong-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.4
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    • pp.539-544
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    • 2006
  • This study is to apply a modal analysis for a frame and roller of a treadmaill machine. A finite element model was developed to compute natural frequencies of a frame and a roller. This analysis were performed under several different conditions such as weight, boundary, and maxium stress/strain conditions.

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