• Title/Summary/Keyword: Machine's condition

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Vibration Characteristic Analysis Using Acoustic Emission Signal (AE신호를 이용한 기어 정렬불량의 진동 특성 분석)

  • Gu, Dong-Sik;Lee, Jeong-Hwan;Kim, Byeong-Su;Yang, Bo-Suk;Choi, Byeong-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.12
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    • pp.1243-1249
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    • 2008
  • Gear system has been widely used in industrial applications and unexpected failures of gears are not only extremely damaging but also leading to economic losses. So, early detection of fault is important for diagnosis machine condition. And acoustic emission is an efficient non-destructive testing technique fur the diagnosis of machine health and is useful technique far early detection of fault because it can find low-amplitude and high-frequency signal on account of high sensibility. Therefore, in this paper, the AE signal was measured and preprocessed using envelope analysis for gearbox with misalignment between pinion and gear. And then the gear misalignment's vibration characteristic were analyzed.

Estimation of Body Core Temperature of Cow using Neck Sensor based on Machine Learning (목부착형 센서를 이용한 기계학습 기반 소 심부체온 예측방안)

  • Lee, Woongsup;Ryu, Jongyeol;Ban, Tae-Won;Kim, Seong Hwan;Kang, Sang Kee;Ham, Young Hwa;Lee, Hyun June
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.22 no.12
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    • pp.1611-1617
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    • 2018
  • The body temperature of livestock is directly related to the health of livestock such that it changes immediately when there exists health problem. Accordingly, the monitoring of livestock's temperature is one of most important tasks in farm management. However, the temperature of livestock is usually measured using skin-attached sensor which is significantly affected by the outside temperature and the condition of attachment which results in the inaccurate measurement of temperature. Herein we have proposed new scheme which estimates the body core temperature of cow based on measured data from neck-attached smart sensor. Especially, we have considered both schemes which estimate the exact temperature and which detect the unusually high temperature based on machine learning. We have found that the occurrence of high temperature can be detected accurately. The proposed scheme can be used in monitoring of health condition of cow and improving the efficiency of farm management.

Analysis of Ammunition Inspection Record Data and Development of Ammunition Condition Code Classification Model (탄약검사기록 데이터 분석 및 탄약상태기호 분류 모델 개발)

  • Young-Jin Jung;Ji-Soo Hong;Sol-Ip Kim;Sung-Woo Kang
    • Journal of the Korea Safety Management & Science
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    • v.26 no.2
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    • pp.23-31
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    • 2024
  • In the military, ammunition and explosives stored and managed can cause serious damage if mishandled, thus securing safety through the utilization of ammunition reliability data is necessary. In this study, exploratory data analysis of ammunition inspection records data is conducted to extract reliability information of stored ammunition and to predict the ammunition condition code, which represents the lifespan information of the ammunition. This study consists of three stages: ammunition inspection record data collection and preprocessing, exploratory data analysis, and classification of ammunition condition codes. For the classification of ammunition condition codes, five models based on boosting algorithms are employed (AdaBoost, GBM, XGBoost, LightGBM, CatBoost). The most superior model is selected based on the performance metrics of the model, including Accuracy, Precision, Recall, and F1-score. The ammunition in this study was primarily produced from the 1980s to the 1990s, with a trend of increased inspection volume in the early stages of production and around 30 years after production. Pre-issue inspections (PII) were predominantly conducted, and there was a tendency for the grade of ammunition condition codes to decrease as the storage period increased. The classification of ammunition condition codes showed that the CatBoost model exhibited the most superior performance, with an Accuracy of 93% and an F1-score of 93%. This study emphasizes the safety and reliability of ammunition and proposes a model for classifying ammunition condition codes by analyzing ammunition inspection record data. This model can serve as a tool to assist ammunition inspectors and is expected to enhance not only the safety of ammunition but also the efficiency of ammunition storage management.

Effects of a drawbar and a rotor in dynamic characteristics of a high-speed spindle (드로우바와 로터가 고속주축계의 동적 특성에 미치는 영향)

  • Chung Won-Jee;Lee Choon-Man;Lee Jung-Hwan;Lim Jeong-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.139-146
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    • 2006
  • The spindle system with a built-in motor can be used to simplify the structure of machine tools, to improve the machining flexibility of machine tools, and to perform the high speed machining. For more quantitative analysis of a built-in motor's dynamic characteristics, that of tile mass and stillness effects are considered. And the drawbar in the spindle can be in various condition according to supporting stiffness between drawbar and shaft. Therefore, in this paper following items are performed and analyzed : 1. Modal characteristics of the spindle. 2. Analysis of rotor's mass and stiffness effects. 3. Modal characteristics of the spindle including drawbar, rotor and tool. The results show enough stiff supports must be provided between shaft and drawbar to prevent occurring drawbar vibration lower than the natural frequency of 1st bending mode of the spindle, and considering the mass and stiffness of built-in motor's rotor is important thing to derive more accurate results.

Three Dimensional Numerical Analysis on Rock Cutting Behavior of Disc Cutter Using Particle Flow Code (3차원 입자결합모델을 이용한 디스크 커터의 암석절삭에 관한 연구)

  • Lee, Seung-Joong;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.54-65
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    • 2013
  • The LCM (Linear Cutting Machine) test is one of the most powerful and reliable methods for designing the disc cutter and for predicting the TBM (Tunnel Boring Machine) performance. It has an advantage to predict the actual load on disc cutter from the laboratory test on the real-size large rock samples, however, it also has a disadvantage to transport and/or prepare the large rock samples and to need an extra cost for experiment. In order to overcome this problem, lots of numerical studies have been performed. In this study, the PFC3D (Particle Flow Code in 3 Dimension) has been adopted for numerical analysis on optimum cutter spacing and failure aspects of Busan Tuff. The optimum cutting condition with s/p ratio of 16 and minimum specific energy of $14MJ/m^3$ was derived from numerical analyses. The cutter spacing for Busan Tuff had the good agreements with those of LCM test and numerical analysis by finite element method.

Study on the Characteristics of Precision Electrochemical Polishing by Using Lorentz's Principle (로렌츠원리에 의한 초정밀 전해연마 특성에 관한 연구)

  • 김정두
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.82-85
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    • 1995
  • Magnetic-electrolytic-abrasive polishign(MEAP) systemwas newly developed and the finishing characteristics of Cr-coated roller was analyzed. The paper describes the operational principle of MEAP system and magnetic field effect on the MEAP process by experimental results. The finishing characteristics and optimal finishing condition for Cr-coated roller were experimented and analyzed.

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Dielectric and Electric Properties of Ceramics PNN-PZV-PZT (PNN-PZN-PZT계 세라믹의 압전 및 유전특성)

  • Lee, S.H.;Son, M.H.;SaGong, G.
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1271-1273
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    • 1994
  • In the field of the optics, precise machine, semiconducting processing, the micro-positioning actuators are required for the control of position in the submicron range. In this study, PNN-PZN-PZT ceramics were fabricated by solid state reaction. The structural, dielectric and electric properties were investigated for sintering condition. The specimen sintered for 1hr at 1,150($^{\circ}C$), had the highest density and dielectric contant.

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Physical Condition and User's Satisfaction on the Commom Public Areas of High School Dormitory in Local Area (지방 고등학교 기숙사의 공동생활공간에 대한 이용실태 및 사용자 만족도)

  • Choi, Byungsook;An, Jinsook
    • Journal of the Korean Institute of Rural Architecture
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    • v.14 no.1
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    • pp.1-8
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    • 2012
  • This study was to analyze physical condition on the dormitory high school in Jeonju City, and find out users' satisfaction on that. This was going to contribute to the directions of it's physical environmental improvement. This was performed by a questionnaire survey method. Data were collected from 200 students, who had been dwelling 4 high school dormitories in Jeonju City. Through analyzing those data about library, diningroom, laundry room, break room, computer room, restroom, shower room, hall lounge, and snack bar in a dormitory, the results are as follows. First, students thought some physical conditions to be inconvenient in an distracted study atmosphere and hard furniture of library, a bad location of diningroom, a short laundry machine, lack of tables in a break room, a short performance and supply computer, a small space and short toilet in restroom, and a short of hall lounge and snack bar. Second, the students' satisfaction of common public areas in dormitory was 3.39 score. Students were concerned with library and restroom shower room through analyzing satisfied and unsatisfied areas. Third, they needed to improve heating, cooling, and noise in common areas of dormitory, and needed to support a breakroom and snack bar. Conclusively, library, restroom shower room, break room, and snack bar were important common areas, and indoor environmental elements - heating, cooling and noise- were important in high school dormitory.

Cutting Characteristics of Oxygen-Free Using the Ultra Precision Machining (초정밀가공기를 이용한 무산소동 절삭특성)

  • 고준빈;김건희;원종호
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.120-126
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    • 2002
  • The needs of ultra-precisely machined parts are increasing more and more. But the experimental data required to ultra precision machining of nonferrous metal is insufficient. The behavior of cutting in micro cutting area is different from that of traditional cutting because of the size effect. Copper is widely used as optical parts such as LASER reflector's mirror and multimedia instrument. In experimental, after oxygen-free copper is machined by ultra precision machine with natural mono crystal diamond tool (NCD) and synthetic poly crystal diamond tool (PCD), we compared chip formation and tool's wear according to used tool. Also, we researched optimized cutting condition with the results measured according to cutting condition such as spindle speed, feed rate and depth of cut. As a result, the optimal working condition that makes good surface roughness is obtained. The surface roughness is good when spindle speed is above 80 m/min, and feed rate is small and depth of cut is above 0.5 ${\mu}{\textrm}{m}$. In cutting of klystron anode and cavity 3.2 nmRa of surface roughness is obtained.

Development of AI-Based Condition Monitoring System for Failure Diagnosis of Excavator's Travel Device (굴착기 주행디바이스의 고장 진단을 위한 AI기반 상태 모니터링 시스템 개발)

  • Baek, Hee Seung;Shin, Jong Ho;Kim, Seong Joon
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.24-30
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    • 2021
  • There is an increasing interest in condition-based maintenance for the prevention of economic loss due to failure. Moreover, immense research is being carried out in related technologies in the field of construction machinery. In particular, data-based failure diagnosis methods that employ AI (machine & deep learning) algorithms are in the spotlight. In this study, we have focused on the failure diagnosis and mode classification of reduction gear of excavator's travel device by using the AI algorithm. In addition, a remote monitoring system has been developed that can monitor the status of the reduction gear by using the developed diagnosis algorithm. The failure diagnosis algorithm was performed in the process of data acquisition of normal and abnormal under various operating conditions, data processing and analysis by the wavelet transformation, and learning. The developed algorithm was verified based on three-evaluation conditions. Finally, we have built a system that can check the status of the reduction gear of travel devices on the web using the Edge platform, which is embedded with the failure diagnosis algorithm and cloud.