• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.10 s.253
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• pp.1305-1313
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• 2006

This paper presents an electromagnetic design methodology for the magneto-rheological (MR) fluid actuator. In order to improve the performance of the MR fluid actuator, the magnetic circuit including the MR fluid, the ferromagnetic material for flux path and the electromagnetic coil should be well designed, thereby the magnetic field intensity can be effectively supplied to the MR fluid. First of all, in order to improve the static characteristic, the length of the flux path is decreased by removing the unnecessary bulk of the yoke. Next, in order to improve the dynamic and hysteretic characteristics, the magnetic reluctance of the ferromagnetic material is increased by minimizing the cross section through which the flux passes. The effectiveness of the proposed design methodology is verified by the magnetic analysis and a series of basic experiments.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.3
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• pp.1247-1252
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• 2014

In the present study, sedimentation and shear stress of MR fluid are investigated to physical characteristics of MR fluid along temperature conditions. MR fluid is a suspension of micrometer-sized magnetic particles in a base liquid. Therefore, dispersion of MR fluid is important in the case of the design and optimization of the system using MR fluid. Due to sedimentation characteristics of MR fluid by magnetic particles, the sedimentation and shear stress of commercial MR fluid are investigated at $25^{\circ}C$ and $80^{\circ}C$ temperatures by using a forced convection oven and a viscometer. From experimental results, the sedimentation and shear stress are more affected by the temperatures of $80^{\circ}C$ than $25^{\circ}C$ and the mixing time of 5min than 10min. Shear stress by the applied current increases the shape of a quadratic equation and are lower 6-18% at $80^{\circ}C$ than $25^{\circ}C$.

• Structural Engineering and Mechanics
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• v.17 no.3_4
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• pp.493-526
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• 2004

Semiactive control systems have received considerable attention for protecting structures against natural hazards such as strong earthquakes and high winds, because they not only offer the reliability of passive control systems but also maintain the versatility and adaptability of fully active control systems. Among the many semiactive control devices, magnetorheological (MR) fluid dampers comprise one particularly promising class. In the field of civil engineering, much research and development on MR fluid damper-based control systems has been conducted since this unique semiactive device was first introduced to civil engineering applications in mid 1990s. In 2001, MR fluid dampers were applied to the full-scale in-service civil engineering structures for the first time. This state-of-the-art paper includes a detailed literature review of dynamic models of MR fluid dampers for describing their complex dynamic behavior and control algorithms considering the characteristics of MR fluid dampers. This extensive review provides references to semiactive control systems using MR fluid dampers. The MR fluid damper-based semiactive control systems are shown to have the potential for mitigating the responses of full-scale civil engineering structures under natural hazards.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.7
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• pp.2878-2885
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• 2012

In this study, the training and sporting equipment for leg rehabilitation featuring the MR fluids is proposed. The compact MR fluid brake is designed and manufactured to apply to the rehabilitation training and sporting mechanism. The resistance characteristic of the MR fluid brake is controllable by varying the magnetic field around the fluid. Under consideration of spatial limitation, design parameters which are related with the magnetic strength are determined to maximize to a torque using finite element method. The FE analysis is performed using a commercial code, ANSYS Workbench. The proposed brake device is manufactured, and its field-dependant torque is experimentally evaluated. When the electric current is supplied, the torque of the MR fluid brake is increased and the response is very fast. Depending on the strength of the current supply, torques of the MR fluid brake also increase similar to Bingham property of MR fluid.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.111-112
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• 2006

A new MR cylinder with built-in valves using Magneto - Rheological fluid (MR valve) is proposed for fluid power control systems. The MR fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. This MR cylinder, which is composed of cylinder with small clearance and piston with electromagnet, has the characteristics of simple, compact and reliable structure. This paper presents a method to control the pressure of MR cylinder by using Generalized Predictive Control (GPC) algorithm. The differential pressure is controlled by applying magnetic field intensity to MR fluid. The use of GPC controller is to generate a control sequence by minimizing a cost function in such a way that the future system output is driven close to reference over finite prediction horizons. Experimental results from real time control using GPC method compared with conventional PID control method are also shown in this paper.

• Smart Structures and Systems
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• v.17 no.2
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• pp.275-296
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• 2016

This paper focuses on developing a new configuration on magnetorheological (MR) brake damper as prosthetic knee. Prosthetic knee uses magnetic fields to vary the viscosity of the MR fluid, and thereby its flexion resistance. Exerted transmissibility torque of the knee greatly depends on the magnetic field intensity in the MR fluid. In this study a rotary damper using MR fluid is addressed in which a single rotary disc will act as a brake while MR fluid is activated by magnetic field in different walking gait. The main objective of this study is to investigate a prosthetic knee with one activating rotary disc to accomplish necessary braking torque in walking gait via T-shaped drum with arc surface boundary and implementing of Newton's equation of motion to derive generated torque at the inner surface of the rotary drum. For this purpose a novel configuration of a T-shaped drum based on the effects of a material deformation process is proposed. In this new design, the T-shaped disc will increase the effective areas of influences in between drum and MR fluid together and the arc wall crushes the particles chains (fibrils) of the MR fluid together instead of breaking them via strain in a conventional MR brake. To verify the proposed MR brake, results of the proposed and conventional MR brakes are compared together and demonstrated that the resisting torque of the proposed MR brake is almost two times greater than that of the conventional brake.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.5
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• pp.761-766
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• 2012

Abrasive fluid jet polishing processes have been used for the polishing of optical surfaces with complex shapes. However, unstable and unpredictable polishing spots can be generated due to the fundamental property of an abrasive fluid jet that it begins to lose its coherence as the jet exits a nozzle. To solve such problems, MR fluid jet polishing has been suggested using a mixture of abrasives and MR fluid whose flow properties can be readily changed according to imposed magnetic field intensity. The MR fluid jet can be stabilized by imposed magnetic fields, thus it can remain collimated and coherent before it impinges upon the workpiece surface. In this study, MR fluid jet polishing characteristics of fused silica glass were investigated according to injection time and magnetic field intensity variations. Material removal rates and 3D profiles of the generated polishing spots were investigated. From the results, it can be confirmed that the developed MR fluid polishing system can be applied for stable and predictable precise polishing of optical parts.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.3
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• pp.1305-1310
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• 2014

MR(Magneto-Rheological) damper generates the magnetic shear force due to the cohesiveness of MR fluid influenced by a magnetic field. MR fluid consists of magnetic particles and a base liquid. In the present study, the damping forces of MR damper were investigated for density 1.3, 1.5 and $1.7g/cm^3$, and viscosity 1000 and 10000cp, and for the change of orifice shapes. It was found that the increase in the density and viscosity of MR fluid could change the damping force of MR damper due to the magnetic effects. Also, the damping forces on orifice shapes increased as the orifice gap and length decreased. These results showed that the properties of MR fluid and orifice shapes were important for the optimum design of MR damper.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.12
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• pp.3567-3573
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• 2009

This research proposed a dashpot type mount design using MR fluids, and investigated experimentally the influence of the design parameters of the dashpot MR fluid mount, which affect the damping forces of the dashpot MR fluid mount. In order to observe the influence, the dashpot MR fluid mount which have the different effective length and the core structure is manufactured. The variations of the resistance forces according to different effective lengths of the magnetic pole of MR fluid mount, along which magnetic field is defined, was investigated. It was founded that the resistance forces from the MR mount decreased with increased input frequencies, while increased with increased applied electric current intensities. Nevertheless, there is no appreciable change in the resistance forces with respect to the effective length variations of the magnetic pole of MR fluid mount.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1018-1023
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• 2005

A new MR cylinder with built-in valves using MR fluid (MR valve) is suggested and fabricated for fluid control systems. The MR fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. The MR cylinder is composed of cylinder with small clearance and piston with electromagnet. The differential pressure is controlled by the applied magnetic field intensity. It has the characteristics of simple, compact and reliable structure. The size of MR cylinder and piston has ${\varphi}30mm{\times}300mm\;and\;{\varphi}28.5mm{\times}120mm$ in face size, respectively and 0.8mm in gap length. Through experiments, it was found that the differential pressure is controlled by the applied magnetic field intensity under little influence of the flow rate, which corresponds to a pressure control valve. The differential pressure of 0.47MPa and contact force of 320N were obtained with the input current of 1.5A. The rising time of force was 1.1s in step response of a manipulator using the MR cylinder. The effectiveness of the MR cylinder was also demonstrated through the force control.