• Title/Summary/Keyword: MINITAB

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Effect of Initial (Reference) Welding Current for Adaptive Control and It's Optimization to Secure Proper Weld Properties in Resistance Spot Welding

  • Ashadudzzaman, Md.;Choi, Il-Dong;Kim, Jae-Won;Nam, Dae-Geun;Park, Yeong-Do
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.13-20
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    • 2015
  • Many automotive companies are endeavoring to improve the quality of resistance spot welding by updating body-in-white (BIW) production line with adaptive control spot welding system to compensate the process disturbances such as gap, electrode wear, oxidized surfaces, poor fit up and adhesive etc. Most of the commercial adaptive weld controllers require proper "Initial Welding Schedule" or "Reference weld" to achieve compensation in welding parameters during real time welding. In this study, the compensation of a commercial adaptive weld controller had been observed and analyzed thoroughly for various process disturbances to find optimal initial welding schedule. It was observed that 90 percent of the expulsion current in constant current control as reference welding schedule conferred the maximum button diameter in adaptive control welding. Finally, effects of each disturbance in combined field disturbances system with adaptive control had also been confirmed with the design of experiment (DOE) by minitab(R)16 for combined disturbances situation and suitability of optimum initial weld current had also established with real body part validation test.

A Study on The Reduction of Cycle Time in Injection Molding Process of The Monitor Backcover (Monitor backcover의 사출시간 단축에 관한 연구)

  • Kim J. K.;Kim J. S.;Yoon K. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.269-272
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    • 2004
  • The present study used a diagrammatic analysis of 6 sigma quality control and Taguchi method for injection molding process of monitor back-cover, evaluated the influence on the cycle time with part design, mold design, molding process and standardization activity involving design & molding, adopted analysis of sensitivity and effective factors of the part design and molding process conditions for productivity, identified main design molding factors, as critical ones influencing on the quality and productivity, of which is summarized as design guidance. The main contribution factors for cycle time can be sequentially enumerated as follows; hot spot, part thickness, coolant inlet temperature, melt temperature cooling line layout, etc.. As a first step critical factors of the design process of current monitor housing were investigated. And the optimal and better critical factors found in the first step were applied to a new product proving our process was correct. Moldflow software was used for injection molding simulation, and Minitab software for the statistical analysis. Finally, the productivity was increased by about 33 percents for our specific case.

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A Study on Robust Design of Ball-Stop Part for Power Shift of Heavy Vehicle Using DFSS (DFSS를 이용한 상용차용 변속 배력장치의 BALL-STOP부 강건설계에 관한 연구)

  • Chung W.J.;Jung D.W.;Yoon C.H.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.8-14
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    • 2006
  • The important function of Ball-Stop part is to operate power shift using suitable pneumatic force for vehicle with more than 5 ton when a driver changes gear. In this paper, we have applied the concept of the DFSS(Design for Six Sigma) to robust design of Ball-Stop part. First, we have found the control factors which could mainly influence the performance of the Ball-Stop part. The simulations of contact between head and detent pin was performed to evaluate effect of control factors according to DOE(Design of experiment) by using $ADAMS^{(R)}$. Finally, we have obtained optimal levels of each factors using $MINITAB^{(R)}$. Through the comparison of the result of optimized design with one of inintial design, we have verified the usefulness of DFSS method which can be applied to robust design of mechanical systems.

Comparative Studies on Detecting Methods of Fecal Indicators (Coliforms) in Surface Water (지표수에서의 분변오염지표세균 (대장균군) 검출방법의 비교연구)

  • Park, Ji-Eun;Kim, Sun-Duck;Cho, Ju-Rae;Kim, Sang-Hyun;Lee, Hae-Jin;Lee, Young-Ok
    • Journal of Korean Society on Water Environment
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    • v.22 no.6
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    • pp.1052-1059
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    • 2006
  • For monitoring the fecal pollution at Nak-Dong River, one of the eutrophicated rivers, the differences between total coliforms (TC) and fecal coliforms (FC) using both of membrane filtration (MF)/MPN method, and also fecal streptococcus (FS) by MF-method was investigated. To evaluate the correlation between TC, FC, and FS statistical analyses were performed by using Minitab. And a part of the presumptive TC/FC and background colonies was purified and identified using API 20E kit (Biomeriux). As results, most (89%) of presumptive FC by MF was identified as Escherichia coli while only 14% (MPN) and 11% (MF) of TC were identified as E. coli. Furthermore, FC by MF was correlated significantly with other fecal indicators (TC/FS by MF and FC by MPN), while TC by MPN was not correlated with any other indicators. Thus, the detection of FC by MF-method may be the most reasonable for monitoring the fecal pollution.

P-value significance level test for high-performance steel fiber concrete (HPSFC)

  • Abubakar, Abdulhameed U.;Akcaoglu, Tulin;Marar, Khaled
    • Computers and Concrete
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    • v.21 no.5
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    • pp.485-493
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    • 2018
  • Statistical analysis has found useful application in the design of experiments (DOE) especially optimization of concrete ingredients however, to be able to apply the concept properly using computer aided applications there has to be an upper and lower limits of responses fed to the system. In this study, the production of high-performance steel fiber concrete (HPSFC) at five different fiber addition levels by volume with two aspect ratios of 60 and 83 were studied under two curing methods completely dry cured (DC) and moist cured (MC) conditions. In other words, this study was carried out for those limits based on material properties available in North Cyprus. Specimens utilized were cubes 100 mm size casted and cured for 28 days and tested for compressive strength. Minitab 18 statistical software was utilized for the analysis of results at a 5 per cent level of significance. Experimentally, it was observed that, there was fluctuation in compressive strength results for the two aspect ratios and curing regimes. On the other hand P-value hypothesis evaluation of the response showed that at the stated level of significance, there was a statistically significant difference between dry and moist curing conditions. Upper and lower limit values were proposed for the response to be utilized in DOE for future studies based on these material properties. It was also suggested that for a narrow confidence interval and accuracy of the system, future study should increase the sample size.

A study on the Noise Reduction of Vane-type Vacuum pump Mounted on Alternator using Design of Experiments (실험계획법을 이용한 교류발전기 부착형 진공펌프의 소음저감에 관한 연구)

  • Park, Soon-Sik;Kim, Yong-Chan;Kim, Byoung-Duk
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.234-239
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    • 2007
  • Recently one of the automobile customer's greatest concerns is quietness in a vehicle along with various functional requirements such as comfort, stability, mobility etc. Therefore car makers place more weight on vehicle noise. Especially, in the case of diesel engine, as the noise level of engine becomes more silent by the development of engineering technology. The noise of alternator with vacuum pump has been able to be noticed enough becoming an issue on vehicles. In this study vacuum pump noise on alternator was identified andclassified into five types. DOE was applied to induce the statistical analysis result to reduce the vacuum pump noise. It was done by subjective listening. Design and statistical analysis are done with Minitab software. This work provides dominant elements of vacuum pump noise on alternator and can be the basis of furture studies.

The Correlation between Library Users' Fields of Study and the Use of Translated Works in University Libraries (대학도서관에서 대출된 번역서와 대출자 전공과의 관계 연구)

  • Lee Hyun-Young
    • Journal of the Korean Society for Library and Information Science
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    • v.32 no.1
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    • pp.155-167
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    • 1998
  • In the climate of increasing calls for academic assessment, the author undertook a study to ascertain availability of original texts and their translations in the academic library. The object of this study is to compare the use frequency of original texts by academic major of users in the university libraries. To achieve this object, the author collected the data stored in 3 Korean university library online systems from September 10th to 30th, 1995 and tested the hypotheses by using the Minitab statistical package. Libraries with multilingual collection and automated systems will find the methodology Presented here Particularly valuable.

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Optimization of Friction Stir Spot Welding Parameters of Lap Joint between AA1100 Aluminum Alloy and SGACD Zinc-coated Steel

  • Triwanapong, Surat;Kaewwichit, Jesada;Roybang, Waraporn;Kimapong, Kittipong
    • International Journal of Advanced Culture Technology
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    • v.3 no.1
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    • pp.161-168
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    • 2015
  • This article aims to apply a friction stir spot welding for producing a lap joint of AA1100 aluminum alloy and SGACD zinc coated steel. The experiment was designed by MINITAB and then investigated the relation among the friction spot joint parameters. The experimental results are as follows. The friction spot joining could successively produce the lap joint of AA1100 aluminum alloy and SGACD zinc coated steel. Interaction between the rotate speed, the hold time and the tool insert speed affected to vary the tensile shear strength of the lap joint. The prediction of the optimized welding parameters that indicated the tensile shear strength of 1966 N was the rotated speed of 4000 rpm, the pin hold time of 6 sec, the pin insert rate of 6 mm/min with the S/N ratio of 66.56 that was higher than that of the total mean S/N ratio. The practical experiment of the predicted welding parameters indicated the tensile shear strength of 2165 N and had the S/N ratio of 66.70 that was higher than the predicted tensile shear strength.

Study on Accelerated Life-time Test of O-ring Rubber by Thermal Stress (열 스트레스에 의한 고무 오링의 가속수명시험에 관한 연구)

  • Shin, Young-Ju;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • Journal of Applied Reliability
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    • v.7 no.1
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    • pp.31-43
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    • 2007
  • The function of O-ring seals is to prevent leakage during the service life of the components in which they are installed. The life prediction of O-ring is very important at various industry fields. Generally, to evaluated the long-term performance of O-ring in severe environments has applied a life prediction technique based on accelerated life test (ALT). In this work, Accelerated thermal aging test(l20, 130, 140, $150^{\circ}C$) of O-ring was applied for life prediction of O-ring. The property changes after thermal aging test was measured using TGA, DSC, FT - IR, Video Microscope and SEM. Shape parameter and life prediction were obtained using MINITAB program.

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Optimization of Wet Reduction Processing for Nanosized Cobalt Powder (나노코발트 분말합성을 위한 액상환원공정의 최적화)

  • Hong, Hyun-Seon;Jung, Hang-Chul;Kim, Geon-Hong;Kang, Lee-Seung;Suk, Han-Gil
    • Journal of Powder Materials
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    • v.20 no.3
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    • pp.191-196
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    • 2013
  • Nano-sized cobalt powder was fabricated by wet chemical reduction method at room temperature. The effects of various experimental variables on the overall properties of fabricated nano-sized cobalt powders have been investigated in detail, and amount of NaOH and reducing agent and dropping speed of reducing agent have been properly selected as experimental variables in the present research. Minitab program which could find optimized conditions was adopted as a statistic analysis. 3D Scatter-Plot and DOE (Design of Experiments) conditions for synthesis of nano-sized cobalt powder were well developed using Box-Behnken DOE method. Based on the results of the DOE process, reproducibility test were performed for nano-sized cobalt powder. Spherical nano-sized cobalt powders with an average size of 70-100 nm were successfully developed and crystalline peaks for the HCP and FCC structure were observed without second phase such as $Co(OH)_2$.