• Title/Summary/Keyword: MES (Manufacturing Execution System)

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Design of Information Acquisition System for Equipments on Shop Floor (생산현장의 유연성 및 다양성을 지원하기 위한 설비정보 수집 시스템의 설계)

  • Lee, Jai-Kyung;Lee, Seung-Woo;Nam, So-Jeong;Park, Jong-Kweon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.1
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    • pp.39-45
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    • 2011
  • The processes for manufacturing a product differ depending on the characteristics of the product, and the information used or generated by the processes also varies. To implement a flexible and configurable Manufacturing Execution System (MES), a Data Acquisition System (DAS) that takes into consideration the characteristics of the manufacturing system is required. In this study, we design an information acquisition system that can process the information on equipments of a shop floor in real-time and that is adaptive to the changes in the shop floor. The system has a data parser module for flexible processing of the equipment status, a data mapper module to link the equipment status with a manufacturing process, and an SOA-based data integration module to transmit the processed information to other information systems such as MES and ERP. From the results of pilot study, its maintenance is easy even if new equipment or new manufacturing processes are adopted or if the equipments are rearranged.

Platform development of adaptive production planning to improve efficiency in manufacturing system (생산 시스템 효율성 향상을 위한 적응형 일정계획 플랫폼 개발)

  • Lee, Seung-Jung;Choi, Hoe-Ryeon;Lee, Hong-Chul
    • Journal of Korea Society of Industrial Information Systems
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    • v.16 no.2
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    • pp.73-83
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    • 2011
  • In the manufacturing system, production-planning is very important in effective management for expensive production facilities and machineries. To enhance efficiency of Manufacturing Execution System(MES), a manufacturing system that reduces the difference between planning and execution, certain production-planning needs a dispatching rule that is properly designed for characteristic of work information and there should be a appropriate selection for the rule as well. Therefore, in this paper dispatching rule will be selected by several simulations based on characteristics of work information derived from process planning data. By constructing information that are from simulation into ontology, one of the knowledge-based-reasoning, production planning platform based on the selection of dispatching rule will be demonstrated. The platform has strength in its wider usage that is not limited to where it is applied. To demonstrate the platform, RacerPro and Prot$\acute{e}$g$\acute{e}$ are used in parts of ontology reasoning, and JAVA and FlexChart were applied for production-planning simulation.

The Implementation of BPEL based Workflow Management System in Manufacturing System Automation (제조시스템자동화에 있어서 BPEL 기반 워크플로우 관리시스템의 적용)

  • Park, Dong-Jin;Jang, Jae-Jin;Jang, Byoung-Hoon;Kim, Soo-Kyoung
    • 한국IT서비스학회:학술대회논문집
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    • 2009.05a
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    • pp.270-276
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    • 2009
  • This paper outlines opportunities and challenges in the Implementation of BPEL based WFMS(Work Flow Management System) for the MES(Manufacturing Execution Systems) level in semiconductor manufacturing. At present, the most MES that are composed of several hundreds of applications in semiconductor wafer fabrication shop have the same problems as others about flexibility and adaptability. When a plant has to produce new product mix, remodel the manufacturing execution process, or replace obsolete equipments, the principal road blocks for responding to new manufacturing environment are inflexible communication infrastructure among the manufacturing process components and the difficulty in porting existing application software to new configurations. In this paper, the issues about BPEL standard, used for the flexibility of Workflow Management System, are presented. We introduce the integrated development framework named nanoFlow which is optimized for developing the BPEL based WFMS application for automated manufacturing system. We describe a WFMS implemented with using nanoFlow framework, review and evaluate the system in terms of flexibility and adaptability.

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Framework design of simulation-based ship production execution system(SPEXS) in a shipyard (시뮬레이션 기반 조선생산실행시스템 프레임워크 설계)

  • Lee, Kwang-Kook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.9
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    • pp.1854-1864
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    • 2011
  • Production planning is one of the most important activities in shipbuilding enterprises. Shop-floor supervisors and planners still do not have enough information to effectively analyze shop operations because of the difference between production planning and shop-floor scheduling. In this paper, process analysis was conducted between production planning and shop-floor control to clarify the difference, and the necessity of the manufacturing execution system(MES) was derived in a shipyard. Therefore, the simulation-based ship production execution system(SPEXS) was defined by analyzing characteristics of MES. The architectural functions of the system were deducted from the process of requirement analysis. The SPEXS' framework was constructed on the basis of the architectural functions. This framework will provide more reliable production schedules and allow engineers to plan and control shop operations in real-time.

A Study on the Implementation of Distributed MRP to Increase the Utilization of the MES System in the Automobile Parts Manufacturing Industry (자동차부품 제조업의 MES 시스템 활용도를 높이기 위한 분산형 MRP 구현에 관한 연구)

  • Nam, Eun-Jae;Kim, Kwang-Soo
    • Journal of the Korea Safety Management & Science
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    • v.24 no.2
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    • pp.127-134
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    • 2022
  • Production management in the automobile parts industry is carried out according to the production plan of the customer, so it is important to prevent shortages in product supply. As the product composition became increasingly complex, the MES System was built for the purpose of efficient production plan management and inventory management, but its utilization is low. This study analyzed the problems of the MES system and sought to improve it. Through previous studies, it was confirmed that the inventory management of the pull approach that actually occurred in the warehouse is more suitable than the push approach based on the forecast of the warehouse for the volatility, complexity, and uncertainty of orders in the auto parts industry. To realize this, we tried distributed MRP by using the ADO function of VBA to link the standard information of the MES system with Excel and change the structure of the BOM table. Through this, it can help increase the accuracy of production planning and realize efficient inventory management, thereby increasing the utilization of the MES system in the auto parts industry and enhancing the competitiveness of the company.

A Study on Application of Synchronized Production System for H Automobile Plant in China (자동차 공장에 동기화 생산 적용 연구 -중국 H 자동차를 중심으로-)

  • Zhang, Jing-Lun;Lee, Doo-Yong;Jang, Jung-Hwan;Yoo, Sung-Hee;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.14 no.4
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    • pp.259-264
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    • 2012
  • Automobile market was grown up by 1.7% at the first half of 2012 comparison with 2011 in China and this growth trend will be continued for a while. Under this market environment the China automobile companies expand the production capacity and result in heightening the intense competition for companies. This paper deals with the more efficient production line and production logistics through SPS(Synchronized Production System) with construction of MES(Manufacturing Execution System) in H automobile company in China. In plastic painting line we can simultaneously prepare the production quantity and delivery time according to assembly production plan by introducing MES. We can reduce the excess production and result in extreme reduction of inventory.

A Production Planning Framework for Slim MES in TFT-LCD Lines (TFT-LCD 제조 공정의 Slim MES를 위한 생산계획 프레임워크)

  • Suh, Jung-Dae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2038-2047
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    • 2011
  • This paper presents a framework for production planning for a Slim MES(Manufacturing Execution System) of module operations in TFT-LCD(Thin Film Transistor-Liquid Crystal Display) production lines. There are differences in the line configurations and functions among the module operations in the TFT-LCD production systems. This paper presents the framework for the customized MES reflecting these differences. First, a production process is figured out through the analysis of the TFT-LCD module operations. Next, a mathematical modeling is presented reflecting the constraints of shop floors and an optimal schedule is presented through a case example. And a scheduling process using the dispatching rules reflecting the status of shop floors is presented and the performances are measured and compared. Finally, a design process for the Slim MES framework is presented.