• 제목/요약/키워드: MAG welding

검색결과 51건 처리시간 0.03초

페라이트계 스테인리스 강 MAG 용접의 기계적 물성에 관한 연구 (A Study on the Mechanical Properties of MAG Weld on Ferritic Stainless Steel Sheets)

  • 이경철;김재성;김현재;임경호;이보영
    • Journal of Welding and Joining
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    • 제27권2호
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    • pp.27-31
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    • 2009
  • Ferritic stainless steels have a good heat resistance and economic advantage. They are used for applications such as automotive exhaust systems where resistance to general corrosion is superior to carbon steels. However, there are not enough research for ferritic stainless steels on weldability mainly used as automotive exhaust manifolds. In this study, mechanical and microstructure properties of as-welded STS 429L and STS 444 ferrite stainless steels were confirmed by tensile, bending, hardness test, optical microscopy and scanning electron microscopy. Tensile strength of the STS 444 is higher than the STS 429L when it is a raw material. In contrast to this fact, STS 429L indicated higher tensile strength after butt welded. In addition, the hardness have a increasing tendency as getting down on the bead.

MAGSIM AND SPOTSIM - SIMULATION OF GMA- AND SPOT WELDING FOR TRAINING AND INDUSTRIAL APPLICATION

  • Dilthey, Ulrich;Mokrov, Oleg;Sudnik, Wladislaw;Kudinov, Roman
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.82-88
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    • 2002
  • Simulation systems allow a close inspection of the relation between welding parameters and the resulting weld seam. These systems are very useful in education of weld staff as well as production and planning. In training the influence of variations of parameters can be investigated without the need for real welding experiments. In the design phase requirements of the welding process can be taken into account without several iteration cycles. By estimating a good parameter set for the given welding task the set up phase for a new production cycle can be reduced

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DEVELOPMENT OF THE JOINING PROCESSES IN A GLOBAL PERSPECTIVE

  • Pekari, Bertil
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.1-14
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    • 2002
  • There is a continuous development of the most common welding processes like MMA, MIG/MAG, PAW and SAW. At the same time there is a conversion from stick electrodes to solid and cored wires with an increased productivity as a result. In parallel with these changes new processes are introduced and implemented. The number of Friction Stir Welding installations is starting to grow fast Hybrid laser welding has probably made a technical break through. The Magnetic Pulse Welding process is taking off. The different mechanical joining methods; clinching and self-piercing riveting; must not be forgotten. Structural adhesive is another method to consider.

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실시간 공정신호를 통한 용접공정 알고리즘에 관한 연구 (A Study on Welding Process Algorithm through Real-time Current Waveform Analysis)

  • 윤진영;이영민;신순철;최해운
    • Journal of Welding and Joining
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    • 제33권4호
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    • pp.24-29
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    • 2015
  • The current waveform was analysed to monitor the weld quality in real time process. The acquired current waveform was discretely analysed for the top and bottom limits of peaks as well as the pulse frequency measurement. Fast Fourier Transform was implemented in the program to monitor the pulse frequency in real time. The developed algorithm or program was tested for the validation purpose. The cross-section of weld profile was compared to the current waveform profile to correlate the monitored signal and the actual parts. Pulse frequency was also used as auxiliary tool for the quality monitoring. Based on the results, it was possible to evaluate the quality of welding by measure the current waveform profile and frequency measurement.

박판 고속 용접전원의 도전손실 저감에 관한 연구 (A Study on Reducing Conduction Losses for High Speed Welding of Thin Plates)

  • 배종문;김준홍
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 학술대회 논문집 전문대학교육위원
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    • pp.166-171
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    • 2002
  • We are in transitional period of welding technique, which has changed from the stage of quantity and quality to the stage of future technique, imported and introduced from many advanced countries. Therefore, many researches and studies for development on high speeding and making welding machines with high effectiveness has been doing vigorously. In this dissertation, I have studied on a pulsed MAG welding machine, with which welding of thin plates may perform high speeding and effecting. First, I produced a phase shifted full bridge DC-DC convert, which is the type of reduced conduction loss and the power supply for welding machine. And then, I found out an output waveform control algorithm about one pulsed one droplet and short waveform control for thin plates with high speed by deriving the circuit model utilizing the circuit averaged method for full bridge converter.

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강의 레이저-아크 하이브리드 용접시 공정변수에 따른 비드용접특성 (II) - 용접 입열 변수의 영향 - (The characteristics of bead welding on steel with process parameter during the laser-arc hybrid welding(II) - Effect of heat input parameters -)

  • 김종도;명기훈;박인덕
    • Journal of Welding and Joining
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    • 제33권2호
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    • pp.91-96
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    • 2015
  • The laser-arc hybrid welding of SS400 steel was carried out with the use of disk laser equipment of 6.6kW maximum power and MAG equipment of pulse mode. Parameter regarding heat input is one of the most important factors that directly affect penetration characteristics and welding defect. Therefore in this study, the effects of laser power, welding speed and current, voltage and pulse correction were investigated. As experiment result, it was found that the lower heat input, the more likely humping bead is formed at the back, and such humping bead could be suppressed by increasing laser power and arc current or decreasing welding speed, thus increasing heat input. Also deep penetration could be achieved by reducing arc voltage or pulse correction parameter in the same welding condition.

고장력강판 적용 샤시부품의 용접부 내구수명 향상기술 개발 (Development of Durability Enhancement Technology for Arc Weldings in Advanced High Strength Steel (AHSS) Chassis Parts)

  • 이광복;오승택
    • Journal of Welding and Joining
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    • 제33권4호
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    • pp.50-56
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    • 2015
  • In general, discontinuity of metallurgical and structural points of weld zone could decline the fatigue strength. For the lightweight trend, the AHSS application in automotive chassis is in-progress. However, there are few research reports on AHSS welds fatigue strength in especially automotive chassis parts. Therefore, in this study, we evaluated the effects of the factors affecting the AHSS welding fatigue strength. As the result, the stress concentration of weld bead is the most important factor for welding fatigue strength. For the enhancement of welding fatigue strength, we focused on reducing the stress concentration of the welding beads. So, we applied and proved the plasma welding process and GTAW (Gas Tungsten Arc Welding) dressing method. It was verified by uniaxial fatigue specimen, fatigue performance increased from 40 to 60% by applying TIG dressing method compared to the conventional GMAW (Gas Metal Arc Welding). These results could be recommended the enhancement of fatigue performance of AHSS.

GMAW 더블 와이어 릴, 원격제어토치 용접기술을 이용한 V형 맞대기 용접 부의 실험적 성능 평가 (Experimental Performance Evaluation on V-shaped Butt Welding Using GMA Welding Double Wire Reel and Remote Control Torch Welding Technique)

  • 김정혁;오석형;이해길
    • 한국산학기술학회논문지
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    • 제16권2호
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    • pp.1339-1347
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    • 2015
  • 본 연구는 현장의 GMAW 용접기에 더블 와이어 릴을 겸비한 원격제어토치의 시스템에 관한 것이다. 산업현장 용접에서는 용접기 본체로부터 와이어 송급장치까지의 거리가 약 30m 떨어져 있고 송급장치로부터 토치까지의 거리는 약 3~5m 정도이다. 이에 따라 차량 및 탱크 내부의 용접에서 제어 패널을 볼 수 없는 곳이나 작업장이 먼 곳 등에서 용접사가 용접을 하면서 용접조건에 맞는 전류와 전압을 조절할 수가 없고 또한 용접와이어가 완전히 소모되면 용접을 중단하고 와이어 릴을 갈아 끼워야하는 번거로운 문제점이 있다. 이 때문에 전류와 전압 조절 및 와이어를 교체하기 위해 용접을 중단하고 잦은 이동으로 용접구조물의 순간적인 냉각에 의해 용접결함이 발생된다. 본 연구에서는 이러한 제반 문제를 감소하기 위해 기존의 GMAW 용접기의 제반기능을 토대로 간소화 및 합리화하여 더블 와이어 릴을 겸비한 원격제어토치를 자체 제작하였다. 실험은 SM50A 용접구조용 압연강재 6mm를 사용하여 와이어 더블 릴을 겸비한 원격제어 토치와 기존 $CO_2$ /MAG 용접토치를 V형 맞대기 수직자세로 용접을 실행하였다. 용접 완료 후 용접부의 표면비드 상태의 형상을 육안검사 관찰하고 또한 이를 방사선투과검사를 통해 용접부의 내부 용접품질에 대하여 용접현상을 분석하였다. 이 연구를 통해 용접결함 감소, 원가절감 및 기존 상용용접기에 교체사용에 대한 성능 및 호환성여부에 미치는 영향에 대해 평가하였다.