• 제목/요약/키워드: Lubrication performance

검색결과 384건 처리시간 0.022초

미케니컬 페이스 실의 유활 최적설계 (A Lubrication Design Optimization of Mechanical Face Seal)

  • 최병렬;이안성;최동훈
    • 대한기계학회논문집A
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    • 제24권12호
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    • pp.2989-2994
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    • 2000
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface of a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance between mating seal faces gets smaller. But the very small clearance may result in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, ant it present a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby is optimization is one of the main design consideration. in this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries, to give lubrication performances, such as opening force, restoring moment, leakage, and axial and angular stiffness coefficients. Then, to improve the seal performance an optimization is performed, considering various design variables simultaneously. For the tested case the optimization ha successfully resulted in the optimal design values of outer and inner seal radii, coning, seal clearance, and balance radius while satisfying all the operation subjected constraints and design variable side-constraints, and improvements of axial and angular stiffness coefficients by 16.8% and 2.4% respectively and reduction of leakage by 38.4% have been achieved.

터보챠저 저어널 베어링에서 물과 윤활유가 혼합될 때 베어링 성능에 관한 연구 (Study on Bearing Performance Involving the Mixture of Water within Engine Oil in a Turbocharger Journal Bearing)

  • 전상명
    • Tribology and Lubricants
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    • 제27권4호
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    • pp.183-192
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    • 2011
  • In this study, using the governing equations for thermohydrodyamic lubrication involving the homogeneous mixture of incompressible fluid derived by based on the principle of continuum mechanics, it is discussed the effects of water dispersed within engine oil on the performance of high speed journal bearing of a turbocharger. The governing equations are the general equations being able to be applied on the mixture of Newtonian fluid and non-Newtonian fluid. Here, the fluid viscosity index, n of power-law non-Newtonian fluid is supposed to be 1 for the application of the journal bearing on a turbocharger lubricated with the mixture of two Newtonian fluids, water dispersed within engine oil. The results related with the bearing performance are showed that the friction force and bearing load capacity decrease as increasing the volume percent of water.

화물열차 차축용 저 마찰 오일실의 성능 평가 (Performance Evaluation of a Lubrication Seal for Freight Cars)

  • 김재훈;신공순;김준호;구병춘
    • 한국철도학회논문집
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    • 제9권6호
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    • pp.630-634
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    • 2006
  • Rail car axles are very important parts for safety of passengers and structural integrity of vehicles. The axles are supported by bearings. To seal grease lubricating the bearings of freight cars, an oil seal has been developed. The developed oil seal is composed of an inner plate, an outer plate and a seal rubber. The friction between axle and housing with the developed oil seal is very low. The seals are designed for a minimum life expectancy of 800,000 kilometers service. In this study, an accelerated durability tests according to AAR Specification M-934-82 were carried out. In addition, various performance tests according to KS B 2804 were conducted.

사판식 피스톤 모터의 정압베어링 윤활특성에 관한 연구 (A Study on Lubrication Characteristic of the Hydrostatic Bearing In Swash Plate Type Piston Motor)

  • 이용범;김광민
    • 동력기계공학회지
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    • 제15권5호
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    • pp.5-9
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    • 2011
  • The hydraulic piston using a hydrostatic bearing has been used widely due to its satisfying performance at very high pressurized circumstance and relative higher power density in comparison to conventional one. For high pressurization, enhanced efficiency and long durability of the hydraulic piston, the design of hydrostatic bearing is at issue, which is installed between piston shoe and swash plate. The performance of the hydrostatic bearing is influenced significantly by the assembly of the piston shoe consisting of circular land and recess. In this study, to estimate the performance of the hydrostatic bearing, the characteristics for lubrication of the assembly of the piston shoe were investigated by measuring a leakage rate of hydraulic fluid under an experimental condition, where a rotating velocity of the piston, hydraulic pressure and temperature of the hydraulic fluid were changed systematically. In addition, a film thickness of the hydraulic fluid on the piston shoe was measured and compared to theoretical one.

유압 피스톤 펌프의 피스톤과 실린더 사이에서의 압력측정 (Measurement of Oil Pressure Distribution between the Piston and Cylinder in Hydraulic Piston Pump)

  • 김영환;박태조
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2000년도 제31회 춘계학술대회
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    • pp.237-242
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    • 2000
  • In this paper, an experiment was carried out to measure the hydrodynamic oil pressure distribution in the clearance gap between a piston and cylinder. The results showed that the pressure distributions are highly affected by the eccentricity of the piston. Therefore present experimental method can be used to enhance the performance of hydraulic piston pumps. Further experimental studies for various operating conditions and improvement in data acquisition methods are required to obtain more accurate results.

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피스톤과 실린더 사이에서의 압력분포-실험(1) (Hydrodynamic pressure distribution between a piston and cylinder - Experiment (1))

  • 김영환;박태조
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2001년도 제34회 추계학술대회 개최
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    • pp.304-309
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    • 2001
  • In this paper, the hydraulic oil pressure distributions are measured in the clearance gap between a stationary piston and moving cylinder apparatus. The results showed that the hydrodynamic pressure distributions are highly affected by the speed of cylinder and further experimental and analytical studies are required to obtain more accurate results. Therefore present experimental method can be used to enhance the performance of various hydraulic components adopting the piston-cylinder mechanism.

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공기윤활시스템 적용 선박의 시운전 속도성능에 대한 불확실성 해석 (Uncertainty Analysis of Improved Speed Performance of a Ship with an Air-Lubrication System in a Sea Trial)

  • 서대원;오정근
    • 한국항해항만학회지
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    • 제44권6호
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    • pp.453-459
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    • 2020
  • 선박의 해상 시운전 중 속도성능시험은 선박의 속도를 입증하기 위한 중요한 시험항목 중 하나이다. 국제표준화기구에서는 2015년 시운전 속도성능시험에 관한 표준 가이드라인을 제정한 바 있다. 일반적인 해상상태에서는 바람과 파도등 환경적 외란의 영향이 언제나 존재하므로, 정확한 전달동력을 추정하기란 불가능 하다. 또한 외란의 영향으로 최근 개발되고 있는 에너지 절감장치의 개선효과를 정확히 평가하는 것도 쉽지 않다. 본 연구에서는 몬테카를로 시뮬레이션을 이용하여 공기윤활시스템을 장착한 선박의 동력 절감량에 관한 불확실성 해석을 수행하였다. 그 결과 공기윤활시스템 가동으로 3.2%의 동력이 절감되었으며, 절감된 동력의 확장불확도는 95% 신뢰수준 (k = 2)에서 약 ± 2.7 % 범위를 갖는 것으로 나타났다.

핀-튜브 열교환기에서 PVE오일이 증발/응축 열전달 성능에 미치는 영향 (The Effect of PVE Oil on the Evaporation/Condensation Heat Transfer Performance of Fin-tube Heat Exchanger)

  • 이현우;정영만;이재근;박내현
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2009년도 하계학술발표대회 논문집
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    • pp.1067-1072
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    • 2009
  • In vapor compression systems which use refrigerant as a working fluid, the oil is commonly used for compressor lubrication. Since the presence of lubrication oil can change the characteristics properties of refrigerant, the oil affects the heat transfer performance of heat exchanger to a large extent. In this paper, we focus on the effect of PVE oil experimentally on heat transfer performance of the fin-tube heat exchangers which use R410A as a refrigerant. To evaluate the heat transfer performance, the refrigerant to air type test facility chamber has been used. Fin-tube heat exchanger with grooved has been tested while according to the oil mass fraction variation from nearly zero to 1.7 wt%. It was found that the low level of oil mass fraction has an obvious effect on heat transfer performance, while the high level seems no significant influence. The influence of the oil mass fraction to heat transfer performance, however, is different between evaporation and condensation.

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Experimental Study on the Friction Effect of Viscosity Index Improver under EHL Contact Condition

  • Kong, Hyun-Sang;Jang, Si-Youl
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.91-92
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    • 2002
  • Most studies of elsatohydrodynamic lubrication are oriented only to the measurement of film thickness itself with optical interferometer. In order to exactly investigate the characteristics of a certain lubricant under the condition of additives. especially for traction performance. it is also important to get the information of traction force as well. In this work. we developed the device for measuring friction force of EHL contact condition, which can trace the film thickness over the contact area with optical interferometer. To verify the validity of the measuring system, the friction force and film thickness under EHL condition are measured with the variation of additive ratios of viscosity Index improvers.

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