• Title/Summary/Keyword: Lubrication performance

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Study of WMA Additive's Compaction Characteristics in Terms of Temperature Change by Using DSR (DSR을 이용한 온도변화에 따른 중온화 첨가제의 다짐특성 연구)

  • Hwang, Sung-Do;Lee, Sang Jae;Cho, Dong-Woo;Rhee, Suk Keun
    • International Journal of Highway Engineering
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    • v.15 no.4
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    • pp.11-20
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    • 2013
  • PURPOSES : This study is to develop a method to evaluate the compaction effects of asphalt binders using WMA additives and compare their compaction effects on two types of WMA additives, two types of testing temperatures, and three types of asphalt film thicknesses. METHODS : This study is based on laboratory experiments and rheological analysis of the experimental results. Testing materials are aggregate disks, asphalt, and WMA additives. The main testing method is the stress sweep test by using dynamic shear rheometer (DSR). In addition, the testing parameters obtained from the stress sweep results to evaluate lubrication effects are complex modulus and LVE-Limit. RESULTS : At both the first compaction condition ($110^{\circ}C$, 0.3mm) and second compaction condition ($80^{\circ}C$, 0.2mm) assumed, LEADCAP showed better compaction effects than Sasobit. CONCLUSIONS : The temperature $30^{\circ}C$ lower than general compaction temperatures can provide a better sensitivity for the evaluation of compaction effects. If a testing temperature and film thickness are grouped for the proper compaction conditions in the testing results, the compaction performance of each WMA additive can be more clearly discriminated in the grouped testing results matched with the grouped conditions.

Frictional Characteristics at High Temperature of Water-lubricated Stainless Steel Ball Bearing (수윤활 스테인레스강 볼베어링의 고온 마찰 특성)

  • Lee Jae-Seon;Kim Jong-In;Kim Ji-Ho;Park Hong-Yune;Zee Sung-Qunn
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.324-328
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    • 2003
  • Water-lubricated frictional characteristics of stainless steel ball bearing is not well known compared to oil-lubricated frictional characteristics. Furthermore study on friction at high temperature is rare because bearing maintenance strategy for water-lubricated or chemicals-lubricated bearings of equipment is mostly based on change of failed bearings and parts. Ball bearings and ball screw are installed on the power transmission for a developing integral reactor and these are lubricated with high temperature and high pressure chemically-controlled pure water. Bearings and power transmitting mechanical elements for an atomic reactor needs high reliability. and high performance during estimated lifetime, and it should be verified. In this paper, experimental research results of frictional characteristics of water-lubricated ball bearing as a preliminary investigation.

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Aeration Effects on the Performance of Turbocharger Journal Bearing under Constant Load Operating Condition (일정하중 운전조건 하에서 공기혼입이 터보챠져 저어널베이링의 성능에 미치는 영향)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.207-218
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    • 2007
  • Turbocharger bearings are under the circumstance of high temperature, moreover rotated at high speed. It is necessary to be designed overcoming the high temperature. So the type of oil inlet port, the inlet oil temperature and the sort of engine oil should be designed, controlled and selected carefully in order to reduce the bearing inside temperature. In this study, the influence of aerated oil on a high-speed journal bearing is also examined by using the classical thermohydrodynamic lubrication theory coupled with analytical models for viscosity and density of air-oil mixture in fluid-film bearing. Convection to the walls and mixing with supply oil and re-circulating oil are considered. The considered parameters for the study of bubbly lubrication are oil inlet port's type, oil aeration level and shaft speed. It is found that the type of oil inlet ports and shaft speed play important roles in determining the temperature and pressure distribution, then the friction in a journal bearing at high speed operation. Also, the results show that, under extremely high shaft speed, the high shear effects on aerated oil and the high temperature effects are canceled out each other. So, the bearing load and friction show almost no difference between the aerated oil and pure oil.

A Study on the Grinding Characteristics according to Oil Mist Supply Method (오일 미스트 분사 방법에 따른 연삭특성)

  • 허남환;이석우;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.254-257
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    • 2002
  • As the large Coolant amount used of a machine holds mass serious trouble recently, an environment pollution is increased, and a machine is conquering large specific gravity in an empty cost plane. It is the stage that must reexamine the parts washing that processing is later with this current way or a problem of a liquid waste treatment back. The environmental problems by using coolant demanded the new cooling methods. As one of them, the studies on the grinding with compressed cold air and oil mist have been done. The cooling method using compressed cold air was effective through going down the temperature of compressed air supplied below -$25^{\circ}C$ and increasing the amount of compressed cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using oil mist newly were suggested. This method can satisfy both cooling effect and lubrication with only small amount of coolant, also have the benefit in the point of decreasing the environmental pollution. This paper focused on analyzing the grinding characteristics of the cooling method using oil mist. The grinding test according to compressed cold air and oil mist supply direction were done.

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Leakage Characteristics of LPG injector with Low Viscosity LPG Fuel (저점도 LPG연료 인젝터의 누설특성에 관한 연구)

  • Kim, C.U.;Park, C.W.;Oh, S.M.;Kang, K.Y.
    • Journal of ILASS-Korea
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    • v.10 no.4
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    • pp.8-15
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    • 2005
  • The use of clean gaseous fuels for the purpose of high efficiency and low emission in automotive engines has tendency to increase in order to meet the reinforcing emission regulations and to efficiently utilize limited natural resources. Automotive companies developed and commercialized a LPG liquid injection system, which is mounted on LPLi(Liquid Phase LPG Injection) engines and vehicles based on this research trend. This research examines the biggest problem in LPLi engine, that is, the leakage characteristics of low viscosity LPG fuel according to the injector design variables. This study is also aimed to improve the performance of fuel-leakage in LPLi engine through the addition of a lubrication improver in HFRR(High Frequency Reciprocating Rig) facility. The needle displacement and the spring displacement of an LPLi injector are found to be already optimized. The possibility of a maximum of 70% leakage reduction compared to a conventional case, is verified when 1000ppm of a lubrication improvement material is added and 40% increase of a injector spring constant (K) is applied.

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CFD Analysis of an Infinitely Long Slider Bearing with Two-Dimensional micro-Pockets (2차원 미세 포켓이 있는 무한장 Slider Bearing의 CFD 해석)

  • Park, Tae-Jo;Hwang, Yun-Geon;Sohn, Ja-Deok;Chung, Ho-Gyeong
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.43-48
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    • 2009
  • It is reported by many researchers that the textured bearing surfaces, where many tiny micro-pockets or enclosed recesses were incorporated, can enhance the load support and reduce friction force. Recently, the basic lubrication mechanism of micro-pocketed parallel surfaces are explained in terms of "inlet suction" using continuity equation and simply cavitation condition. However, it is required that more actual cavitation condition in the pocket region should be applied to estimate exact bearing performance. In this paper, a commercial computational fluid dynamics (CFD) code, FLUENT is used to investigate the exact lubrication characteristics of infinitely long slider bearing with micro-pockets. The results show that the pressure distributions are highly affected by pocket depths, its positions and numbers. The numerical method adopted in this paper and results can be use in optimal design of textured sliding bearings.

Air Cooling Characteristics of a High Speed Spindle System for Machine Tools (공작기계용 고속주축계의 공기냉각특성에 관한 연구)

  • Choi, Dae-Bong;Kim, Suk-Il;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.123-128
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    • 1994
  • A high speed spindle system for machine tools can be used to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials, and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices, cooling jacket and so on. And an air cooling experiment for evaluating the performance of the spindle system is carried out. Especially, in ofder to establish the air cooling conditions related to the development of a high speed spindle system, the effects of cooling air pressure, oil supply rate, air supply rate and rotational spindle speed are studied and discussed on the bearing temperature rise and frictional torque. Also the effects of cooling air pressure, rotational spindle speed and spindle system structure is investigated on the bearing temperature distribution. The experiment on the test model reveals the usefulness of the air cooling method.

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The antiwear performance of several organic phosphates from the aspect of interaction between polyolester base oil and additive (Polyolester base oils과의 상호작용에 의한 Organic Phosphates계 내하중첨가제의 마모방지 성능)

  • ;Masabumi Masuko
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.189-194
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    • 1999
  • The antiwear performance of several organic phosphates ,such as tricrecylphosphate(TCP), tributylphosphate(TBP), diphenylhydrogenphosphate(DPHP) ,dissolved in polyol ester based oils is studied. These organic phosphates are well known for antiwear additive for lubricating oil that produce reacted surface protective film. These antiwear additives can drastically reduce wear with their concentration increasing, because the amount of additive adsorbed on metal sur(ace increases. But in the higher concentration region, the wear is increased by excessive and corrosive reaction of the metal surface with these additives. That is to say, there is an optimum concentration for minimum wear. The optimum concentration was different with the kinds of base oils and additives. Different polyolesters showed different optimum concentrations of the additive. The order of optimum concentration among the polyolesters was different with different phosphates. The order of the optimum concentration is shown that the effect of the concentration of additives on the antiwear performance. It can be explained by the interaction between additives and base oils using the solubility parameter.

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Marine propeller integrated design Influence of manufacturing strategy on bi-dimensional foil performance

  • Martineau, J.P.;Brient, A.;Hascoet, J.Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.323-324
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    • 2002
  • This paper presents a preliminary study of the influence of roughness due to marine propeller blades machining on their performance. A blade surface finish that has been roughened by corrosion, cavitation and other phenomena, leads to a power penalty. Thus propellers manufacturers tend to propose blades of great surface finish, even mirror-polished. However achieving such surface finish increases manufacturing costs. With modem manufacturing means, propellers can now be machined while preserving a good surface finish. We have studied the influence of manufacturing strategy on an aspect of hydrodynamic performance, cavitation.

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Finite Element Analysis for Performance Evaluation of the Seal in a Universal Joint Bearing (유니버설 조인트 베어링용 시일의 성능평가를 위한 유한요소해석)

  • Kim, Tae-Wan;Moon, Suk-Man;Koo, Young-Pil;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.140-146
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    • 2001
  • Seals in a universal joint bearing are important components reinforcing lubrication performance by holding lubricant and preventing infiltration of dust, moisture, etc.. There is a great difference in seal performance according to seal shape and bonding position. Therefore, in this study, as for both the lip type seal and the O-ring type seal, FE analysis is conducted using Mooned-Rivlin Model. The results show that O-ring type seal does not have any effect of misalignment angle compared with lib type seal, which is more profitable.

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