• Title/Summary/Keyword: Lubrication Theory

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DESIGNING AUTOMOTIVE GEAR OILS FOR THE NEW MILLENNIUM

  • Hong, Hyun-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.134-154
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    • 2000
  • New engine design changes and ever increasing requirements make the design of gear oils challenging. Proper understanding of fundamental lubrication theory and formulation knowledge is necessary to develop new gear oils. This paper provides an overview on fundamentals of lubrication theory and functions of each additive. Also, key technical issues facing gear oils are discussed.

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A Comparison Study Between Navier-Stokes Equation and Reynolds Equation in Lubricating Flow Regime

  • Song, Dong-Joo;Seo, Duck-Kyo;William W. Schultz
    • Journal of Mechanical Science and Technology
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    • v.17 no.4
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    • pp.599-605
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    • 2003
  • For practical calculations, the Reynolds equation is frequently used to analyze the lubricating flow. The full Navier-Stokes Equations are used to find validity limits of Reynolds equation in a lubricating flow regime by result comparison. As the amplitude of wavy upper wall increased at a given average channel height, the difference between Navier-Stokes and lubrication theory decreased slightly : however, as the minimum distance in channel throat increased, the differences in the maximum pressure between Navier-Stokes and lubrication theory became large.

Eviction Characteristics of Piston Assembly (I) -Theory- (피스톤계 마찰 특성 (I) -이론적 연구-)

  • Cho, Myung-Rae;Ha, Kyoung-Pyo;Kim, Joong-Soo;Oh, Dae-Yoon;Han, Dong-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.3
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    • pp.349-356
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    • 2003
  • The aim of this paper is to investigate the friction characteristics of piston assembly. The friction of piston assembly is composed of ring pack and skirt friction. In this paper, the theoretical models of piston ring pack and piston skirt were presented. The mixed lubrication theory was considered to calculate friction force of piston ring and skirt. from the results, most of friction in piston assembly occurred at the piston ring park. The piston assembly usually showed hydrodynamic lubrication characteristics. but the top and bottom dead centers showed mixed lubrication characteristics. The piston skirt was much affected by radial clearance and load, but ring was significantly influenced by ring tension.

Mixed Lubrication Analysis of Cam/Tappet Interface on the Direct Acting Type Valvetrain System

  • Cho, Myung-Rae;Shin, Heung-Ju;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.685-692
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    • 2001
  • This paper reports on the mixed lubrication characteristics between the cam and the tappet contact surface of direct acting type valve train systems. First, the dynamic characteristics are solved by using the lumped mass method to determine the load conditions at the contact point. Then, the minimum oil film thickness is calculated with consideration of elastohydrodynamic line contact theory and the friction force is obtained by using the mixed lubrication model which separates the hydrodynamic and the boundary friction. Finally, the average surface temperatures are calculated by using the flash temperature theory. The results show that, there are some peaks in the friction force due to the asperity contact friction, and flash temperature at the position of minimum oil film thickness. It is thought that there is a relationship between the surface temperature and cam surface wear, and therefore, the analysis on the worn cam profile has been performed.

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Lubrication Analysis of Dynamically-Loaded Crosshead Bearing for Marine Engine (동하중을 받는 박용엔진 크로스헤드 베어링의 윤활해석)

  • 김정훈;김창희;이성우;이득우
    • Tribology and Lubricants
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    • v.13 no.2
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    • pp.46-51
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    • 1997
  • Crosshead bearings in two-stroke marine diesel engines are operated under severe conditions of lubrication because the load on the bearing is unidirectional and the sliding speed is very low and oscillatory. In this paper, the motion of journal in a bearing is investigated using the lubrication theory. Several locus paths are presented to show the effects of oil groove size, bearing clearance and oil inlet pressure. It is found that the minimum film thickness is affected by the oil groove and bearing clearance, and the oil groove is an important design factor.

Lubrication Modeling of Reciprocating Piston in Piston Pump with High Lateral Load (강한 측력이 작용하는 피스톤 펌프의 왕복동 피스톤 기구 부에서의 윤활모형에 관한 연구)

  • Shin, JungHun;Jung, DongSoo;Kim, KyungWoong
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.116-123
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    • 2014
  • The objective of this study is to model and simulate the nonlinear lubrication performance of the sliding part between the piston and cylinder wall in a hydrostatic swash-plate-type axial piston pump. A numerical algorithm is developed that facilitates simultaneous calculation of the rotating body motion and fluid film pressure to observe the fluid film geometry and power loss. It is assumed that solid asperity contact, so-called mixed lubrication in this study, invariably occurs in the swash-plate-type axial piston pump, which produces a higher lateral moment on the pistons than other types of hydrostatic machines. Two comparative mixed lubrication models, rigid and elastic, are used to determine the reaction force and sliding friction. The rigid model does not allow any elastic deformation in the partial lubrication area. The patch shapes, reactive forces, and virtual local elastic deformation in the partial lubrication area are obtained in the elastic contact model using a simple Hertz contact theory. The calculation results show that a higher reaction force and friction loss are obtained in the rigid model, indicating that solid deformation is a significant factor on the lubrication characteristics of the reciprocating piston part.

Estimation of Real Area of Contact and Lubrication Regimes using Electric Contact Resistance (전기 저항을 이용한 실접촉 면적과 윤활 영역의 예측)

  • 이홍철;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.11-17
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    • 2000
  • The electric contact resistance between ball and disk was measured to estimate the real area of contact under dry and lubrication conditions. The results from the measured constriction resistance using the hypothesis of a single circular contact was compared with those of Hertzian contact theory and hardness. The resistance correlated well with the asperity contact area and friction when the ball slides on the flat disk spreaded with lubricant film. Therefore, the constriction resistance method was useful to identify the lubrication regimes with respect to various loads and speeds. The results of this work will aid in better prediction of lubrication regimes with respect to the operating conditions.

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A Study on Bubbly Lubrication of High-Speed proceeding Bearing Considering Live Surface Tension

  • Chun, S.-M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.111-112
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    • 2002
  • The influence of aerated oil on a high-speed proceeding bearing is examined by using the classical thermohydrodynamic lubrication theory coupled with analytical models for viscosity and density of air-oil mixture in fluid-film bearing including the live surface tension of aerated oil. Convection to the walls and mixing with supply oil and re-circulating oil are considered. The considered parameters for the study of bubbly lubrication are oil aeration level, air bubble size and shaft speed. The results show that, if the live surface tension is considered, the effect of air bubbles on the bearing load capacity is reduced due to temperature engagement comparing with that under the condition of a constant surface tension.

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Tribological diagnostics of machinery

  • Myshkin, N.K.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.06a
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    • pp.7-31
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    • 1990
  • Tribologicsl diagnostics as the ensemble of means and methods of continuous monitoring of the state of friction characteristics of moving junctions is playing an ever important part in the development of friction, lubrication, and wear theory end practice. The scheme presenting the main areas of tribological diagnostics is given in Fig. I. This growing part of TD is determined by the general tendency of modern technology, expressed in an attempt to organically combine the functions of measuring, evaluating,and predicting the parameters and characteristics of the processee taking place in the operating device. The logical result of this integration in future is the closed system correcting its operation in accordance with sn established program. Unfortunately, tribotechnicsl devices are still very far from such an ideal system at the present time. While in the friction assemblies with hydrodynamic lubrication it is possible in the first approximation to realize feed-backs in the lubricant circulation system with the aid of monitoring of the pressure, temperature and filtration, in the systems operating without lubrication and with boundary lubricetion even the process of selection of the diagnostic parameters has not been completed.

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Hydrodynamic Lubrication Model for Chemical Mechanical Planarization (유체윤활을 고려한 화학기계적 연마 공정에서의 연마대상과 패드 사이의 유동장 해석)

  • 김기현;오수익;전병희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.207-210
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    • 2003
  • The chemical mechanical planarization (CMP) process is a method of planarizing semiconductor wafers with a high degree of success. However, fundamental mechanisms of the process are not fully understood. Several theoretical analyses have been introduced, which are focused on kinematics, von Mises stress distributions and hydrodynamic lubrication aspects. This paper is concerned with hydrodynamic lubrication theory as the chemical mechanical planarization model; the three-dimensional Reynolds equation is applied to predict slurry film thickness and pressure distributions between the pad and the wafer. This paper classifies geometry of wafer into 3 types and focuses on the differences between them.

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