• 제목/요약/키워드: Lubrication Performance

검색결과 382건 처리시간 0.028초

왕복동식 압축기의 저널 베어링 오일 패스 설계를 위한 연구 (A Study on Oil Path Design in the Journal Bearing of a Reciprocating Compressor)

  • 조인성;정재연
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.839-846
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    • 2013
  • Because the performance of a reciprocating compressor in refrigeration and air-conditioning systems is influenced by the lubrication characteristics of sliding components, the lubrication characteristics between the crankshaft and journal bearing have to be researched for the design and the performance improvement of reciprocating compressors. Thus, the proper supply of lubricant for a lubrication between the crankshaft and journal bearing is essential, and an oil path for lubricant supply is installed in the shaft or bearing. However, in order to guarantee the lubrication performance of the journal bearing, it is necessary to design the position of the oil path. Therefore, it is studied to find the optimum position of the oil path by the analysis of the pressure distribution in the journal bearing. The results show that the position of the oil path is significantly influenced by the pressure distribution of the oil film in the journal bearing.

갤러킨 유한요소해석법을 이용한 미케니컬 페이스 실의 윤활성능해석 (A Lubrication Performance Analysis of Mechanical Face Seals Using Galerkin Finite Element Method)

  • 최병렬;이안성;최동훈
    • 대한기계학회논문집A
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    • 제25권6호
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    • pp.916-922
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    • 2001
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface between a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance of the mating seal faces gets smaller. But the very small seal clearance results in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, and it presents a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby it is one of the main design considerations. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries. Film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, lubrication performances of the seals, such as opening forces, restoring moments, leakage, and dynamic coefficients, are calculated, and they are compared to the results obtained by the narrow seal approximation.

극미세 구리합금입자(NICO)를 이용한 특수윤활유가 박용기관 성능에 미치는 영향 (The Effect of Lubricant Containing Copper Alloy Fine Particles on a Marine Diesel Engine)

  • 소병두;임희성;박권하
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2000년도 추계학술대회 논문집(Proceeding of the KOSME 2000 Autumn Annual Meeting)
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    • pp.61-67
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    • 2000
  • Many research works for improving a boundary lubrication performance have been executed by using solid lubricants, and been tried to apply an engine lubrication. However those general lubricants like MoS$_2$ or PTFE have not been applied on engines due to the extreme conditions such as very high temperature and pressure by combustion process in a cylinder. A copper nickel alloy fine particle has been introduced and studied. In this Paper the lubricant using the alloy Particles is applied on a marine diesel engine and assessed by the engine performance test The results showed the increase of cylinder pressure related strongly to the engine efficiency as well as the improving the engine lubrication performance.

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공기분사가 오일미스트 윤활 시스템용 비접촉 시일의 성능 향상에 미치는 영향 (Air Jet Effect on Performance Improvement of Non-Contact Type Seals for Oil Mist Lubrication Systems)

  • 나병철;전경진;한동철
    • 대한기계학회논문집A
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    • 제24권9호
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    • pp.2159-2166
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    • 2000
  • Recently, high performance machining center requires special type of sealing mechanism that prevent a leakage of oil jet or oil mist lubrication system. Sealing of oil-air mixture plays important r oles to have an enhanced lubrication for performance machining center. Current work emphasizes on investigations of the air jet effect on the protective collar type labyrinth seal. To improve sealing capabilities of conventional labyrinth seals, air jet is injected against the leakage flow. In this study, an adapted model is introduced to improve sealing capability of conventional non-contact type seals. It has a combined geometry of a protective collar type and an air jet type. Both of a numerical analysis by CFD (Computational Fluid Dynamics) and experimental measurements are carried out to verify sealing improvement. The sealing effects of the leakage clearance and the air jet magnitude aic studied in various parameters. Gas or liquid has been used as a working fluid for most of nori-contact types seals including the labyrinth seal. However, it is more reasonable to regard two-phase flows because oil mist or oil jet are used for high performance spindle's lubrication. In this study, working fluid is regarded as two phases that are mixed flow of oil and air phase. Both of turbulence and compressible flow model are also introduced in a CFD analysis to represent an isentropic process. Estimation of non-leaking property is determined by amount of pressure drop in the leakage path. Results of pressure drop in the experiment match reasonably to those of the simulation by introducing a flow coefficient. Effect of the sealing improvement is explained as decreasing of leakage clearance by air jetting. Thus, sealing effect is improved by amount of air jetting even though clearance becomes larger

그루브 위치가 리니어 압축기용 피스톤과 실린더의 윤활특성에 미치는 영향 (Influence of Groove Location on Lubrication Characteristics of the Piston and Cylinder in a Linear Compressor)

  • 전우주;손상익;이혁;김정우;김경웅
    • Tribology and Lubricants
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    • 제32권1호
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    • pp.24-31
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    • 2016
  • In this paper hydrodynamic lubrication analysis is carried out to investigate the effects of groove location on the lubrication performance of a piston and cylinder system in a linear compressor. The rectangle shaped grooves having a constant groove depth and width are applied on the lubrication area of the piston. The Universal Reynolds equation is used to calculate the oil film pressure, and the Elrod algorithm with the finite different method is used to solve the governing equation. The JFO boundary condition is applied to predict cavitation regions. Transient analysis for different locations of the grooves on the piston is carried out using the typical operating condition of the linear compressor in order to estimate the variations of frictional power losses and minimum film thicknesses. When the grooves are applied on the lubrication area, both the frictional power loss and the minimum film thickness decrease. The frictional power loss can be reduced effectively, while maintaining a minimum film thickness to enable the piston operation without direct contact with the cylinder surface, by means of choosing a proper location of the grooves. The optimum location of the grooves to improve a lubrication performance depends on the operation condition or the system requirements specification.

Effectiveness of Minimal Quantity Lubrication in Machining Processes

  • Suda, S.;Yokota, H.;Inasaki, I.;Wakabayashi, T.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.309-310
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    • 2002
  • A minimal quantity lubrication (MQL) machining is able to achieve both functions of cooling and lubrication with an extremely low quantity of a cutting fluid and a large amount of air blow. Using a biodegradable ester oil, turning tests were carried out to evaluate the effectiveness of the MQL system. It was found that the performance of MQL cutting was equivalent to, or better than, that of conventional cutting, because the MQL system tends to prevent the heat damage of the tool tip and, if an effective lubricant such as a particular polyol ester is applied to the system, it can avoid the extensive transfer of workpiece materials on to the tool surface.

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구 (A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm)

  • 이용희;김석일;김태형;박보선
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.59-64
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    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

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On the energy economics of air lubrication drag reduction

  • Makiharju, Simo A.;Perlin, Marc;Ceccio, Steven L.
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제4권4호
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    • pp.412-422
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    • 2012
  • Air lubrication techniques for frictional drag reduction on ships have been proposed by numerous researchers since the 19th century. However, these techniques have not been widely adopted as questions persist about their drag reduction performance beyond the laboratory, as well as energy and economic cost-benefit. This paper draws on data from the literature to consider the suitability of air lubrication for large ocean going and U.S. Great Lakes ships, by establishing the basic energy economic calculations and presenting results for a hypothetical air lubricated ship. All the assumptions made in the course of the analysis are clearly stated so that they can be refined when considering application of air lubrication to a specific ship. The analysis suggests that, if successfully implemented, both air layer and partial cavity drag reduction could lead to net energy savings of 10 to 20%, with corresponding reductions in emissions.

고성능 유압 베인펌프의 윤활특성 (Lubrication Characteristics of High Performance Oil Hydraulic Vane Pump)

  • 정재연
    • Tribology and Lubricants
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    • 제9권1호
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    • pp.45-54
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    • 1993
  • The lubrication characteristics of line contacts between the vane and cam ring in an oil hydraulic vane pump with intravanes have been investigated. Variations of the radial acting force of a vane were calculated from previously measured results of dynamic internal pressures in four chambers surrounding a vane, and variations of the film thickness were estimated in both the rotational speed range from 500 to 1500 rpm and in the delivery pressure range from 1 to 14 MPa. The results indicate the variations of the radial acting force and film thickness. It is found that the regimes of lubrication in the vane tip contacts lover rigid-isoviscous to rigidvariable viscosities.

스마트 공장에서 자동화 공정을 위한 소형 자동 윤활 장치 구현 (Implementation of Small Automatic Lubrication Device for Automated Processes in Smart Factory)

  • 이유리;김형준;김만호
    • 한국산업융합학회 논문집
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    • 제23권5호
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    • pp.765-771
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    • 2020
  • Automatic lubrication devices are applied in various fields, such as huge machinery, construction machinery or commercial vehicles, to lower maintenance costs and protect the devices. In addition, the automatic lubrication device reduces frequent component failures cause by friction and allows the machine to replace the lubricating oil replenishment work carried out by the manager. However, the automatic lubricating device used in large machinery or commercial vehicles is relatively large, containing a large amount of lubricant in the space to be lubricated. On the other hand, a smart factory, such as a home appliance or cosmetics factory, lacks space to install large automatic lubrication devices, and it is difficult to distribute electricity. Therefore, there is a need for an automatic lubrication device that can be used in various environments that require lubrication. In this paper, a small automatic lubrication device is proposed for smart factories that have changed parts of existing factories, such as electronics factories, to minimize friction arising from mechanical parts, etc. In particular, the structure of lubricating pumps and component parts that are the core of automatic lubrication devices was described so that they could be utilized in various fields. Finally, a test bed environment is established for the proposed automatic lubrication device to evaluate its performance and verify its applicability.