• Title/Summary/Keyword: Lubricating Test

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TRIBOLOGICAL PROPERTIES OF BIODEGRADABLE LUBRICATING OILS IN FOUR-BALL TEST

  • Nadano, H.;Nakasako, M.;Kohno, M.;Minami, I.;Noda, Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.369-370
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    • 2002
  • To clarify the tribological properties of biodegradable lubricating oils, the four-ball tests were carried out under dip-feed lubrication using a Soda-type four-ball machine. The test balls were lubricated with soybean oil, rapeseed oil, corn oil and turbine oil. From the tests, the coefficient of friction for all the test balls lubricated with biodegradable lubricating oils was lower than that for the test ball lubricated with turbine oil. Further, from the calculation of the pV value, it was clear that the seizure resistance for all the test balls lubricated with biodegradable lubricating oils was higher than that for the test ball lubricated with turbine oil.

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Evaluation of Friction Shear Factor By the Lubricating Methods in Warm Forging (온간 단조에서 윤활 분사 방법에 따른 마찰 상수값의 평가)

  • 정덕진;김동진;김병민
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.319-328
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    • 2001
  • Quantitative evaluation of the tribological conditions at the tool-workpiece interface in metal forming is usually accomplished by the ring compression test. This paper describes an experimental investigation into friction factor under warm forming conditions according to the lubricants and the lubricating methods using the ring compression test. Four different lubricants, two water based graphite and two oil based graphite lubricants, and three different lubricating methods were applied in the experiments. Calibration curves with the friction shear factor were obtained using FEM analysis and verified by the experimental results. The influence of lubricant and lubricating methods on friction are discussed. In the ring compression test, the lower friction factor got to spray the oil based lubricant on die and billet in warm forging temperature.

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The influence of various factors on piston friction (피스턴마찰에 미치는 각 인자의 영향)

  • 이종태;이성열
    • Journal of the korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.45-53
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    • 1983
  • There exist many kinds of frictions in internal combustion engine such as piston ring and skirt, cam and tappet, bearing friction etc. Among them, the frictions between piston ring, skirt and cylinder are particular. These frictions for motoring test are differ from that of firing test even though the temperature of cooling water and lubricating oil keep identically. The frictions for firing test are increased due to combustion pressure and products. The precise calculation of the friction is difficult. But we can assume that the friction is governed by the viscosity of lubricating oil and gas pressure of cylinder. And the viscosity of lubricating oil is dependant on gas temperature of cylinder, so the piston friction may be governed by gas pressure and temperature of cylinder. In this treatise, we propose the method of evaluating piston friction under the condition of constant engine speed, and we analyzed the behaviours and influence of factors concerned with the piston friction for output correction when the inlet pressure and temperature were varied. The main results are as follows: 1) The behaviours on the inlet conditions for the contact force of the piston rings and the viscosity of the lubricating oil concerned with piston friction are found. 2) The essential point the these behaviours is dependant on the cyclic variation following to the inlet conditions. 3) According to our analysis, It was observed that the viscosity of lubricating oil is more effective than the contact force to the piston rings.

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Experimental Investigation of Porous Bearings Under Different Lubricant and Lubricating Conditions

  • Durak, Ertugrul
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1276-1286
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    • 2003
  • The performance of porous bearing under different lubricants and lubricating conditions was experimentally investigated in this study. In order to carry out the experiments, a new test rig was designed to determine the tribological properties of based sintered bronze journal bearings that were manufactured by powder metallurgy (P/M) techniques. To determine the effects of lubricating conditions with and without oil supplement (OS) on the tribological characteristics of these bearings under static loading and periodic loadings, some experiments were carried out using different lubricants. In the tests, pure base oil (SAE 20W50), two fully formulated commercial engine oils (SAE20W50) and lubricating oils with commercial additive concentration ratio of 3% were used. The worn surfaces of test bearings were examined using optical microscopy. Experimental results showed that the change in friction coefficient was more stable and in smaller magnitude under static loading than that of periodic loading. In addition, the friction coefficient and the wear rate conducted with base oil resulted in higher values than those of fully formulated oils with and without OS lubricating conditions. The experimental results obtained in this study indicated that the correct selection of lubricant and suitable running conditions were very important on the tribological characteristics of porous bearings.

Condition Monitoring of Hydraulic Piston Motor using Morphological Analysis of Wear Particles (마멸입자 형태해석에 의한 유압피스톤용 모터의 상태감시)

  • 문병주;조연상;박흥식;전태옥
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.127-132
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    • 2000
  • Morphological analysis of wear particles is one of useful methods for machine condition monitoring because it is well reflected in machine driving state. This paper was undertaken to apply to the condition monitoring of hydraulic piston motor. The lubricating wear test was performed under different experimental conditions using the wear test device and wear specimens of the pin on disk type was rubbed in paraffinic base oil by three kinds of lubricating materials, varying applied load, sliding distance. The four shape parameters(50% volumetric diameter, aspect, roundness and reflectivity) are used for morphological analysis of wear particles. The results showed that the four shape parameters of wear particles depend on a kind of the lubricating materials. It was capable of calculating presumed wear volume for three kinds of materials on driving time to foresee as damage condition of lubricating materials.

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A new method to estimate rheological properties of lubricating layer for prediction of concrete pumping

  • Jang, Kyong Pil;Kim, Woo Jae;Choi, Myoung Sung;Kwon, Seung Hee
    • Advances in concrete construction
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    • v.6 no.5
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    • pp.465-483
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    • 2018
  • The most crucial factor determining the pumping performance of concrete is the characteristics of the lubricating layer formed between the pipe wall and the inner concrete. Thus, it is important to accurately identify the rheological properties of the lubricating layer to predict the pumping of concrete. In this study, a new method is proposed for measuring the rheological properties of the lubricating layer with improved convenience. To verify the new method, a pumping test was conducted with 337 m-long horizontal piping. The rheological properties of the lubricating layer were assessed by a previously verified method and the new method proposed in this study for a total of four concrete mixtures with design strength ranging from 27 MPa to 60 MPa. The correlation between the existing method and the new method in relation to the viscosity of the lubricating layer was determined, and it was possible to predict the pumping performance with an accuracy of about 88.5% using the viscosity of the lubricating layer obtained from this correlation.

Evaluation of Formability for Warm Forging of The Bevel Gear on The Lubricants and Surface Roughness (윤활제 및 표면 거칠기에 따른 베벨기어의 온간단조 성형성 평가)

  • Kim Dong-Hwan;Kim Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.21-28
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    • 2005
  • In the hot forging process lubricant influences on frictional condition only, but in the warm forging process it influence on the formability such as dimensional accuracy, filling state and frictional condition and it is important to estimate a lubricating characteristic of lubricants in the warm forging. In this paper, in order to evaluate the formability of billet in warm forging process according to the lubricant and lubricating method, lubricant and lubricating test have been performed using oil-based and water-based lubricant which were widely used in the hot and warm forging processes. The surface roughness of initial billet was measured to evaluate the influence on the formability of billet and the forming load and dimensional accuracy were compared and evaluated. From the experimental results, it can be known that water-based lubricants are more excellent than oil-based lubricants for warm forging of complex shape like a bevel gear. Also, in this study characteristics of deformation have been investigated according to surface treatment of initial billet.

An Experimental Study on the Power Transmission Efficiency and Frictional Noise of $MoS_2$-Bonded-Film Coated Reduction Gears (접착형 $MoS_2$고체윤활피막이 코팅된 감속기의 동력전달효율과 소음 특성에 관한 실험적 고찰)

  • 윤의성;공호성;한홍구;오재응
    • Tribology and Lubricants
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    • v.12 no.3
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    • pp.107-114
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    • 1996
  • MoS$_{2}$ bonded film was applied to reduction gears, and its lubricating properties were experimentally evaluated in terms of the power transmission efficiency and the frictional noise with a dynamo-typed gear test rig. Tests were performed in both oil lubrication and dry condition where the rotating velocity and loading torque were varied. In dry condition, MoS$_{2}$ bonded films effected the power transmission efficiency to increase about 5%, and the frictional noise level to decrease about 6 dB under the test operating conditions. It well proved that MoS$_{2}$ bonded films were a very effective solid lubricant for reduction gears. In oil lubricating conditions, the frictional properties of the coated gears were mainly governed by the lubricating oil, and lubricating effects of MoS2 bonded films were not evident. The result suggested that lubricating effect of MoS$_{2}$ bonded films would be limited to prevent a damage of reduction gears in the initial run when they were used in oil lubrication conditions.

Prediction of concrete pumping based on correlation between slump and rheological properties

  • Lee, Jung Soo;Kim, Eun Sung;Jang, Kyong Pil;Park, Chan Kyu;Kwon, Seung Hee
    • Advances in concrete construction
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    • v.13 no.5
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    • pp.395-410
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    • 2022
  • This study collected the results of material tests and full-scale pumping tests using 127 types of concrete mixtures with compressive strength ranging from 24 to 200 MPa. The results of 242 material tests showed high correlations between the viscosity of the lubricating layer and concrete, between the slump and the yield stress of concrete, between the water-binder ratio and the viscosity of lubricating layer, and between the time required to reach 500 mm of slump flow and concrete viscosity. Based on these correlations, pumpability was predicted using 101 pumping test conditions, and their accuracy was compared to the actual test results. When the rheological properties of concrete and the lubricating layer were directly measured, the prediction result showed the highest accuracy. A high accuracy can be achieved when the measured viscosity of the lubricating layer, a key determinant of concrete pumpability, is reflected in the prediction of pumpability. When measuring rheological properties is difficult, the slump test can be used to quantitatively predict the pumpability despite the lower accuracy than those of other prediction methods.

An Experimental Study on the Measurement of Water Content in an Lubricating Oil by Implementing a Dew-point Condensation Sensor (이슬점 응축 현상을 이용한 오일 내 수분함량 측정에 관한 실험적 연구)

  • Kong Hosung;Yoon Eui-Sung;Han Hung-Gu;Kim Hak Yeul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.130-136
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    • 2004
  • Presence of water in the lubricating oils could be one of the first indicators of potentially expensive and possibly catastrophic failure of the machine as it may cause displace the oil films to prevent the lubrication function of the oil or chemically react with many oil additives resulting in the oil degradation. In order to detect water content quantitatively in lubricating oils many methods and sensors has been developed. Among these, capacitive sensors including sensitive layer, whose dielectric factor changes according to the water content absorbed in the layer, are proposed mainly in the market. But these sensors are not sensitive to a high water content. Besides, the absorbing layer soils in time. In this work, an evaporation of water moisture from oil into air volume above lubricant surface and condensation of water vapor at a cooling surface was used to measure water content quantitatively in an lubricating oil. Laboratory test results of a prototype sensor were presented. Test results showed that the proposed method could be avaliable to measure a low levels of oil moisture.

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