• Title/Summary/Keyword: Lubricant Film

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A Study on Oil Path Design in the Journal Bearing of a Reciprocating Compressor (왕복동식 압축기의 저널 베어링 오일 패스 설계를 위한 연구)

  • Cho, Ihn Sung;Jung, Jae Youn
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.8
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    • pp.839-846
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    • 2013
  • Because the performance of a reciprocating compressor in refrigeration and air-conditioning systems is influenced by the lubrication characteristics of sliding components, the lubrication characteristics between the crankshaft and journal bearing have to be researched for the design and the performance improvement of reciprocating compressors. Thus, the proper supply of lubricant for a lubrication between the crankshaft and journal bearing is essential, and an oil path for lubricant supply is installed in the shaft or bearing. However, in order to guarantee the lubrication performance of the journal bearing, it is necessary to design the position of the oil path. Therefore, it is studied to find the optimum position of the oil path by the analysis of the pressure distribution in the journal bearing. The results show that the position of the oil path is significantly influenced by the pressure distribution of the oil film in the journal bearing.

Tribological characteristics of WC/C multilayer films with various environments (WC/C 박막 코팅의 환경변화에 따른 트라이볼로지적 특성)

  • 이은성;김석삼;김종국
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.78-87
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    • 2001
  • The friction and wear behaviors of WC/C multilayer coating were investigated by using a pin on disk type tester. The experiment was conducted by using silicon nitride (S $i_{3}$ $N_{4}$) as a pin material and WC/C multilayer coating on bearing steel (STB2) as a disk material, under various environments that are atmospheric conditions of high vacuum( 1,3$\times$10$^{-4}$ Pa), medium vacuum( 1.3$\times$10$^{-l}$Pa). ambient air( 10$^{5}$ pa)(3 types) and relative humidity(2~98%) conditions. The results showed that WC/C coating fracture was suddenly increased with increasing degree of vacuum, because of high adhesion. So, WC/C coating could not be displayed their ability as solid lubricant. WC/C coating could be displayed better abilitv as solid lubricant with increasing relative humidity. because of oxide film, size and shape of wear debris. The friction coefficient and specific wear rate became better about RH 50%.%.

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Deposition of (Ti, Cr, Zr)N-$MoS_{2}$ Thin Films by D.C. Magnetron Sputtering

  • Kim, Sun-Kyu;Vinh, Pham-Van
    • Journal of the Korean institute of surface engineering
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    • v.39 no.6
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    • pp.263-267
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    • 2006
  • As technology advances, there is a demand for development of hard solid lubricant coating. (Ti, Cr, Zr)N-$MoS_2$ films were deposited on AISI H13 tool steel substrate by co-deposition of $MoS_2$ with (Ti, Cr, Zr)N using a D.C. magnetron sputtering process. The influence of the $N_2Ar$ gas ratio, the amount of $MoS_2$ in the films and the bias voltage on the mechanical and structural properties of the films were investigated. The highest hardness level was observed at the $N_2/Ar$ gas ratio of 0.3. Hardness of the films did not change much with the increase of the $MoS_2$ content in the films. As the substrate bias potential was increased, hardness level of the film reached maximum at -150 V. Surface morphology of these films indicated that high hardness was attributed to the fine dome structure.

Oil-Jet Ball 윤활시 가스터빈용 고속 Ball Bearing 윤활특성

  • 김기태;권우성
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.86-93
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    • 1996
  • The lubrication characteristics of high-speed ball bearings has been investigated empirically using 45mm bore split inner ring ball bearings employed in small industrial gas turbine engines with oil-jet lubrication method. For the close structural simulation, experiments carried out with bearing mounting supports of real engines, such as bearing housings and oil nozzle assemblies with squeeze film dampers. Thus the results of tests can be directly applied to the design and the development of gas turbine engines. Testing was done by varying operating speeds, axial load on bearings, and lubricant flowrates. During testing, the temperature of bearing at outer-ring face, the power consumption of the driving motor, and the rotating resistance of the bearing were measured. From this study, the representative factors for lubrication characteristics at high speed was found, and the most important one was not operating speed but axial load up to 1.95 million dmN speed and 303 kgf axial load. Furthermore, the detailed variation of the rotational resistance of the bearing could be visualized by measuring the change of the radial load under the bearing supports. The rotational resistance consists of the frictional resistance and the bearing-cavity oil resistance.

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Non-Newtonian thermal Effects in Elastohydrodynamic Lubrication between the Two Rolling Systems

  • Kim, Joon-Hyun;Kim, Joo-Hyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.87-88
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    • 2002
  • To analyze complicated phenomena on the fluid hydrodynamic and the elastic deformation between sliding body surfaces, an analysis to the elastohydrodynamic lubrication of sliding contacts has been developed taking into account the thermal and non-Newtonian effects. The computational technique handled the simultaneous solution of the non-Newtonian hydrodynamic effects, elasticity, the load, the viscosity variation, and temperatures rise. The results included the lubricant pressure profile, film thickness, velocity, shear stress, and temperature distribution, and the sliding frictional force on the surface at various slip conditions. These factors showed a great influence on the behavior resulted in the film shape and pressure distribution. Especially, Non-Newtonian effects and temperature rise by the sliding friction force acted as important roles in the lubrication performance.

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In-situ Observations of Lubricant Film Thickness Distribution in Mixed EHD Point Contacts

  • Hartl, M.;Krupka, I.;Liska, M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.79-80
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    • 2002
  • This paper presents an experimental study of the effect of rolling speed and surface roughness on the mixed elastohydrodynamic (EHD) lubrication characteristics for point contact formed between a real, random, rough surface, steel ball and smooth glass disc. The Thin Film Colorimetic Interferometry measurement technique has been extended to give detailed information about in-contact deformation of the microgeometry. It has enabled to derive the amplitude reduction curve that shows progressive recovering of ball roughness features with increasing speed.

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미끄럼운동을 하는 면에 윤활 조건에 따라 발생하는 보호막의 형성과 파괴에 관한 연구

  • 이영재
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.11a
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    • pp.16-35
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    • 1990
  • The mechanism of failure of lubricated surfaces at high sliding speeds was Investigated. Experiments were performed with the ball-on-flat and cylinder-on-flat geometries, using lubricants of four different chemical reactivities. Surface failure was found to not be predictable using the ratlo, $\lambda$, of fluid film thickness to composite surface roughness except when chemically inert lubricants are used. Even then the influence of temperature rise on fluid film thickness does not adequately explain the low load carrying capacity of lubricants at high sliding speeds. which causes surface failure. The protective layers on sliding surfaces that form by chemical reaction with the lubricant were found to reduce the surface roughentrig and Increase the load carrying capacity of surfaces to values of $\lambda$ as low as 0.03. Neither the surface toughening nor the formation of the protective layers have been incorporated Into failure models for lubricated systems.

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A Study on the Formation and the Loss of the Protective Layer the Sliding Surface According to the Lubricating Conditions (미끄럼운동을 하는 면에 윤활 조건에 따라 발생하는 보호막의 형성과 파괴에 관한 연구)

  • 이영제
    • Tribology and Lubricants
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    • v.7 no.1
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    • pp.16-27
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    • 1991
  • The mechanism of failure of lubricated surfaces at high sliding speeds was investigated. Experiments were performed with the ball-on-flat and cylinder-on-flat geometries, using lubricants of four different chemical reactivities. Surface failure was found to not be predictable using the ratio, $\lambda$, of fluid film thickness to composite surface roughness except when chemically inert lubricants are used. Even then the influence of temperature rise on fluid film thickness does not adequately explain the low load carrying capacity of lubricants at high sliding speeds, which causes surface failure. The protective layers on sliding surfaces that form by chemical reaction with the lubricant were found to reduce the surface roughening and increase the load carrying capacity of surfaces to values of $\lambda$ as low as 0.03. Neither the surface roughening nor the formation of the protective layers have been incorporated into failure models for lubricated systems.

An Experimental Study on Friction and Wear Characteristics of Air Curable $MoS_2$ Bonded Films with Polymeric Binder Materials (결합제 변화에 따른 상온 경화성 접착형 $MoS_2$ 고체윤활 피막의 마찰.마모 특성)

  • 한흥구;공호성;윤의성;권오관
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.72-78
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    • 1998
  • In this work, the effects of binder materials on the tribological behavior were experimentally evaluated for air curable MoS$_2$bonded film lubricants. The binders tested were basically alkyd and acryl based resins, and also were modified by nitro-cellulose in various weight percentages. Effects on the binder ratio to solid lubricants and the molecular weight of binders were also investigated in all aspects of the tribological behavior. For the tests, LFW-1 and Falex tester were used to measure mainly the endurance life and load carrying capacity of bonded lubricants. Results showed that lubricants of methacrylic resin has the better performance than those of other resins, and also the properties of lubricants both of alkyd and acrylic resins could be improved by modification with nitro-cellulose. It was also shown that the optimum ratio of nitro-cellulose related closely to the binder material and the testing machine.

Thin Film Elastohydrodynamic Lubrication of Nanometer Scale (나노미터 크기 유막에서의 탄성유체윤활)

  • 장시열
    • Tribology and Lubricants
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    • v.14 no.1
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    • pp.54-63
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    • 1998
  • In many practical lubricated contacts such as a rough concentrated contact on the sliding of nominally flat surfaces, the fluid may be of molecular (nanometer) scale owing to the asperity interactions on the surfaces. Under this condition, there is insufficient lubricant on the concentrated contact spot to maintain a realistic continuum. Rheological behavior for this kind of concentrated contact has been studied extensively to know whether the application of viscous fluid model is appropriate. The interaction of two rough surfaces is simplified as perfectly flat-rough surfaces contact under certain conditions by "composite topography" and for a nanometer scale fluid film, three kinds of rheological fluid behavior are analyzed in elastohydrodynamic asperity point contact.t contact.