• Title/Summary/Keyword: Low torque

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Wide-range Speed Control Scheme of BLDC Motor Based on the Hall Sensor Signal

  • Lee, Dong-Hee
    • Journal of Power Electronics
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    • v.18 no.3
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    • pp.714-722
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    • 2018
  • This paper presents a wide-range speed control scheme of brushless DC (BLDC) motors based on a hall sensor with separated low- and normal-speed controllers. However, the use of the hall sensor signal is insufficient to detect motor speed in the low-speed region because of low sensor resolution and time delay. In the proposed method, a micro-stepping current control method according to the torque angle variation is presented. In this mode, the motor current frequency and rotating angle are determined by the reference speed without the actual speed fed by the hall sensor. The detected torque angle is used to adjust the current value in a limited band to control the current value in accordance with the load. The torque angle is detected exactly at the changing point of the hall sensor signal. The rotor can follow the rotating flux with the variable torque angle. In a normal speed range, the conventional vector control scheme is used to control the motor current with a PI speed controller using the hall sensor. The torque characteristics are analyzed on the basis of the back EMF and current shape. To adopt the vector control scheme, the continuous rotor position is estimated by the measured speed and hall sensor position. At the mode changing point between low and normal speed range, the proper initial current command and reference rotor position are calculated. The calculated current command can reduce the torque ripple during transient mode. The proposed method is simple but effective in extending the speed control range of a conventional BLDC motor with hall sensor without the need for a high-resolution encoder. The effectiveness of the proposed method is verified by various experiments on a practical BLDC motor.

A Improved Programmable-Dynamometer Control For Motor Drive Systems Testing (모터 구동시스템 시험을 위한 개선된 프로그램어블 다이나모메터 제어)

  • 김길동;박현준;조정민;전기영;오봉환;이훈구;한경희
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.52 no.5
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    • pp.211-220
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    • 2003
  • The control method of programmable dynamometer for overall test of machine is to load the reference torque which is computed from torque transducer into motor under test. But the torque information detected from torque transducer have a lot of noise when the load torque of meter is a small quantity or changing. Thus, torque transducer must have a low pass filter to detect a definite torque information. But The torque delay generated by filter with torque transducer occur a torque trouble for meter torque of programmable dynamometer. Therefore, this kind of system could not perform dynamic and nonlinear load. In this paper, the control method using the load torque observer without a measure for torque transducer is Proposed. The proposed system improved the problem of the torque measuring delay with torque transducer, and the load torque is estimated by the minimal order state observer based on the torque component of the vector control induction meter. Therefore, the torque controller is not affected by a load torque disturbance. To verify a superiority of the proposed control algorithm, the analysis for a root locus of a conventional control method and the proposed one, and simulation and experiment is performed. Therefore we hope to be extended in industrial application.

A Highly Efficient Dynamometer Control For Motor Drive Systems Testing (구동 시스템 시험을 위한 고성능 다이나모메터 제어)

  • Kim Gil-Dong;Shin Jeong-Ryol;Lee Han-Min;Lee Woo-Dong
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.1291-1293
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    • 2004
  • The control method of programmable dynamometer for overall test of machine is to load the reference torque which is computed from torque transducer into motor under test. But the torque information detected from torque transducer have a lot of noise when the load torque of meter is a small quantity or changing. Thus, torque transducer must have a low pass filter to detect a definite torque information. But The torque delay generated by filter with torque transducer occur a torque trouble for moter torque of programmable dynamometer. Therefore, this kind of system could not perform dynamic and nonlinear load. In this paper, the control method using the load torque observer without a measure for torque transducer is proposed. The proposed system improved the problem of the torque measuring delay with torque transducer, and the load torque is estimated by the minimal order state observer based on the torque component of the vector control induction meter. Therefore, the torque controller is not affected by a load torque disturbance.

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Influence of Cogging Torque Reduction Method on Torque Ripple in a Surface-Mounted Permanent Magnet Synchronous Motor

  • Kim, Tae-Woo;Chang, Jung-Hwan
    • Journal of Magnetics
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    • v.17 no.2
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    • pp.109-114
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    • 2012
  • The torque characteristics of a surface-mounted permanent magnet synchronous motor (SPMSM) are analyzed in this study. The harmonics of the back electromotive force (EMF) and cogging torque are analyzed by the finite element method to study their effects on the torque ripple. Although low cogging torque can be achieved by varying geometric parameters such as the permanent magnet (PM) offset and notch depth on the stator teeth, the torque ripple is increased in some cases. The analysis results show that the ripple of the generated torque is determined by not only the amplitudes but also the phases of harmonics for the back EMF and cogging torque.

Direct Torque Control of Induction Motor by Torque Slope and Reference Voltage Control (토오크 기울기 및 기준전압제어에 의한 유도전동기의 직접토오크 제어)

  • Kim Pyoung-Ho;Choi Youn-Ok;Cho Geum-Bae;Baek Hyung-Lae;Lee Sang-Il
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.55 no.1
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    • pp.9-15
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    • 2006
  • The conventional hysterysis band DTC(Direct Torque Control) strategy have relatively high torque ripple at low speed and variable switching frequency according to motor speed even though it provides a fast torque response with very simple scheme consisted with only two hysteresis band comparators and a switching table for torque and flux control. In this paper, author proposed a new DTC scheme based on the torque slope and reference voltage control. The new scheme can maintain the minimized torque ripple and constant switching frequency. Experimental tests carried out with an 1.5kW induction motor drive system show improved dynamic characteristics and prove the feasibility of proposed strategy.

Development of a Single-Joint Optical Torque Sensor with One Body Structure (일체형 구조를 갖는 1축 광학 토크 센서 개발)

  • Gu, Gwang-Min;Chang, Pyung-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.3
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    • pp.218-222
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    • 2011
  • This paper proposes a single-joint optical torque sensor with one body structure. Conventional optical torque sensors consist of three parts, two plates and an elastic structure. They have slightly slipping problem between plates and elastic structure due to the manufacturing tolerance. Since the order of measurement range of optical sensor is about ten micrometers, the slipping problem causes large measurement error, especially in the case of vibrational or high speed plant. This problem does not occur in the proposed design due to the one body structure. The proposed sensor has advantage of low cost, light weight, and small size. And it is easy to design and manufacture. Simulation works that analysis of stress and strain are performed accurately. To demonstrate the performance of proposed sensor, experiments were implemented to compare with a commercial force/torque sensor (ATI Mini45).

Direct Torque Control Modeling & Simulation for Induction Motor (유도전동기의 직접토오크제어 모델링 및 시뮬레이션)

  • 이강연
    • Proceedings of the KIPE Conference
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    • 2000.07a
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    • pp.421-424
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    • 2000
  • Direct Torque Control(DTC) of AC motor has the fast torque and flux dynamic responses even though it has very simple scheme to implement. However DTC do not show good performance at low speed range with conventional open loop stator flux observer when stator resistance varied. So authors proposed nonlinear stator flux obsever in order to flux estimation at low speed and show its simulation results.

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Parameter Estimation for Step Motor using RLS Algorithm (RLS알고리즘을 이용한 스텝 모터의 파라미터 추정)

  • Yon, Tae-Jun;Kim, Dong-Min
    • Proceedings of the KIEE Conference
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    • 1999.07b
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    • pp.785-787
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    • 1999
  • In this paper, recursive least square algorithm is presented to estimate the parameters of step motor under low-speed operation. Parameter estimation is important for compensating the input current by calculating the ratio of the motor torque constant and detent torque constant that causes torque-ripple in low-speed applications. On-line parameter estimation process is a preliminary procedure to apply step motor to adaptive control. Computer simulation shows that the estimated parameters converge in finite time.

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A High Efficiency Direct Instantaneous Torque Control of SRM based on the Nonlinear Model (비선형 모델기반 SRM의 고효율 직접 순시토크 제어)

  • An, Jin-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.6
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    • pp.1047-1054
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    • 2007
  • This paper presents a high efficiency direct instantaneous torque control (DITC) of Switched Reluctance Motor(SRM) based on the nonlinear model. The DITC method can reduce the high inherent torque ripple of SRM drive system, but drive efficiency is somewhat low due to the high current and switching loss during commutations. In order to reduce a torque ripple, a fast torque reference trajectory is selected at every instantaneous rotor position. Based on the nonlinear model of SRM, the developing torque by one phase is fixed and the other phase is regulated for minimum switchings of phase switch and variation of torque. The switching during commutation can be reduced and fast commutation can be obtained in the proposed method. As a result, drive efficiency could be improved as well as torque ripple reduction. The validity of proposed method is verified by computer simulations and comparative experiments.

Sensitivity Analysis of Design Parameters for Reduction of Cogging Torque in Brushless DC Motors used for Automobile Part (자동차 부품용 BLDC 모터 내의 코깅 토크 저감을 위한 설계 변수의 민감도 해석)

  • 황상문
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.235-243
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    • 1998
  • For motor operation at low speeds and loads, torque pulsation by the cogging torque is often a source of vibration and control difficulty. In this paper, the magnetic field of a motor is calculated by finite element method. The periodic cogging torque is determined using Maxwell stress method and time stepping method, and then decomposed using fourier series expansion, The purpose of this paper is to characterize design parameters on the cogging torque and to design a permanent magnet motor with a cogging torque less vulnerable to vibration, without sacrificing the motor performance. The design parameters include stator slot width, permanent magnet slot width, airgap length and magnetization direction. A new design with a less populated frequency spectrum of the cogging torque is proposed after characterizing individual effect of design parameters. Magnet pole edge shaping, by gradually increasing the cogging torque with reduced higher harmonics.

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