• 제목/요약/키워드: Low melting temperature

검색결과 449건 처리시간 0.026초

저온소결 세라믹 기판용 Cordierite계 결정화유리의 합성 및 특성조사에 관한 연구: (I) $MgO-Al_2O_3-SiO_2$계 유리분말의 결정화 및 수축거동 (Synthesis and Characterization of Cordierite Glass-Ceramics for Low Firing Temperature Substrate: (I) Crystallization and Shrinkage Behavior of $MgO-Al_2O_3-SiO_2$ Glass Powders)

  • 이근헌;김병호;임대순
    • 한국세라믹학회지
    • /
    • 제29권6호
    • /
    • pp.451-458
    • /
    • 1992
  • Dense glass-ceramics for low firing temperature substrate were prepared by addition of CeO2 flux to the glass of MgO-Al2O3-SiO2 system. Glass powders were fabricated by melting at 150$0^{\circ}C$ and ball milling. Glass powder compacts were sintered at 800~100$0^{\circ}C$ for 3h. The crystallization and the shrinkage behaviors of glass powder compacts were analyzed by XRD, DTA and TMA. The shrinkage of glass powder compact increased with increasing the amount of CeO2. Because the softening temperature decreased and the crystallization temperature increased with increasing the amount of CeO2. Apparently, addition of CeO2 prevented formation of $\mu$-cordierite phase from the glass-ceramics and improved formation of $\alpha$-cordierite phase. Therefore crystallization properties were enhanced.

  • PDF

Silane 가교 PE의 가교조건에 따른 열적특성 변화에 관한 연구 (Studios on the Thermal Properties of Silane Crosslinked Polyethylene Prepared by Various Crosslinking Conditions)

  • 손호성;서경도
    • 공업화학
    • /
    • 제5권6호
    • /
    • pp.1036-1043
    • /
    • 1994
  • 폴리에칠렌을 가교시키는 방법으로서 silane에 의한 가교를 행하였다. Silane 가교는 압출기를 이용하여 $200{\sim}210^{\circ}C$ 용융온도에서 반응압출시켜 vinyltrimethoxysilane(VTMOS)를 PE 주쇄에 그라프트시킨 후, 3가지 silane 가교조건($80^{\circ}C$ 온수가교, $80^{\circ}C$ air oven 가교, 상온대기방치 가교)으로써 물 또는 수분에 노출시켜 가교를 완성하였다. Silane 가교된 폴리에칠렌의 결정 용융온도(Tm)의 변화, 밀도의 변화, 가교의 속도 거동을 측정하여 수지의 silane 가교조건에 따른 열적특성 변화를 연구하였다. Silane 가교는 용융상태의 고온에서 가교시키는 과산화물 가교와는 달리 고체상태에서 가교가 일어나기 때문에 그 가교조건에 따라 결정용융온도, 결정도 및 결정성장, 가교속도, 밀도의 변화가 다르고 수지의 종류도 열적특성에 영향을 미침을 알았다. 상온대기방치 가교된 silane 가교 linear low density polyehylene(LLDPE)은 결정이 성장되면서 서서히 가교반응이 진행됨에 따라 DSC에서 2차 용융 피크가 생성되지 않았으며, 재결정화하면 결합된 가교 site의 결정화 방해현상에 의해 결정용융온도가 낮아지는 거동을 나타내었다.

  • PDF

저온 공정을 통해 제작이 가능한 Sn/SWNT 혼합 파우더 기반의 TSV구조 개발 (Manufacture of TSVs (Through-Silicon Vias) based on Single-Walled Nanotubes (SWNTs)/Sn Composite at Low Temperature)

  • 정동건;정대웅;공성호
    • 센서학회지
    • /
    • 제28권2호
    • /
    • pp.127-132
    • /
    • 2019
  • In this study, the fabrication of through-silicon vias (TSVs) filled with SWNTs/Sn by utilizing surface/bulk micromachining and MEMS technologies is proposed. Tin (Sn) and single-walled nanotube (SWNT) powders are used as TSV interconnector materials in the development of a novel TSV at low temperature. The measured resistance of a TSV filled with SWNT/Sn powder is considerably reduced by increasing the fraction of Sn and is lower than that of a TSV filled with only Sn. This is because of a decrease in the surface scattering of electrons along with an increase in the grain size of sintered SWNTs/Sn. The proposed method is conducted at low temperatures (< $400^{\circ}C$) due to the low melting temperature of Sn; hence, the proposed TSVs filled with SWNTs/Sn can be utilized in CMOS based applications.

Ultrasonic Examination of Thick Austenitic Stainless Steel Welds and Factors Influence the Sensitivity

  • Palaniappan, M.;Subbaratnam, R.
    • 비파괴검사학회지
    • /
    • 제23권4호
    • /
    • pp.372-379
    • /
    • 2003
  • The problems encountered by ultrasonic testing of austenitic stainless steel weld joints are discussed in the paper. Due to low thermal conductivity and the occurrence of single phase between the melting point and the room temperature, coarse and oriented grains are formed in such weld metals more in thick sections. This leads to higher scattering at the grain boundaries and low signal to noise ratio, and extensive beam skewing. Experimental results to understand these problem are explained.

폐석면의 활용을 위한 저온 용융처리에 대한 실험적 연구 (An experimental study on the low temperature melting treatment of waste asbestos for using)

  • 송태협;김영훈;박지선;이세현
    • 한국건설순환자원학회논문집
    • /
    • 제5권2호
    • /
    • pp.83-90
    • /
    • 2010
  • As a reinforced fabric, asbestos has been utilized as a fire-resistant material as it has a superior flexural stiffness and heat resistance up to $1500^{\circ}C$. However, due to its harmfulness, its use has been prohibited recently and the even the installed asbestos materials are being repaired or supplemented if there is a concern about flying. Asbestos is mainly used for construction panels as a reinforced fabric and coating materials to ensure the fire-resistance of steel frames. Asbestos was used as fire-resistant materials for steel frames until 1991 and then prohibited as Act on Industrial Safety and Health limits the concentration of asbestos in the air. Classified as a designated waste according to Act on Waste Control, asbestos must be buried if there is no possibility of flying (panel-type materials) or cement-solidified and then buried if there is a possibility of flying (spray coating material) In general, it is required that a new waste landfill include a certain landfill facility for designated waste, but in reality there is an absolute storage of landfill facilities for designated waste as they only install facilities of the size required by the regulations. This could result in the 2nd environmental pollution as they cannot process asbestos wastes which will be generated in large volume in the future. This study explores a method that melts asbestos wastes at $700^{\circ}C$ rather than cement-solidifying the waste asbestos from construction sites, especially asbestos-containing spray coating. The study results showed that there was no change in the composition and shape even though asbestos wastes was melted at $1300^{\circ}C$, but there was a change for the specimen which was process in advance for low temperature melting and then melt at $900^{\circ}C$.

  • PDF

저융점 합금(Bi58Sn42)을 이용한 Metal Mesh Touch Sensor용 Ag 페이스트의 전기적 특성 (Electrical Characteristics of the Ag Past with addition of Low-melting Alloy of Bi58Sn42 for Metal Mesh Touch Sensors)

  • 김태형;허영우;김정주;이준형
    • 한국표면공학회지
    • /
    • 제50권6호
    • /
    • pp.510-515
    • /
    • 2017
  • In this study, a transient liquid phase sintering (TLPS) process of Ag pastes mixed with a fusible metal alloy of Bi58Sn42 with the melting temperature of $138^{\circ}C$, was examined. After screen printing of the Ag pastes with and without Bi58Sn42 powders on polyimide (PI) substrates, the electrodes were heat-treated at different temperatures in the range between 150 and $300^{\circ}C$ for 60 min in air. Comparing the electrical conductivity of the Ag pastes with and without Bi58Sn42 alloy powder after the heat treatment, it was manifested that the low melting temperature alloy definitely played a major role in an increased conductivity when it is added into the Ag pastes by providing more electrical conduction paths between Ag particles. This can be explained by the fact that capillary force of the melts of Bi58Sn42 can contribute to the rearrangement of the Ag particles during the heat-treatment inducing better connectivity between the Ag particles.

High Efficient and Stable Dye-sensitized Solar Cells (DSSCs) with Low Melting Point Glass Frits

  • 김종우;김동선;김형순
    • 한국재료학회:학술대회논문집
    • /
    • 한국재료학회 2011년도 춘계학술발표대회
    • /
    • pp.42.2-42.2
    • /
    • 2011
  • $TiO_2$ films were modified by adding a glass frit as a light scattering particle and applied to an anode electrode in dye-sensitized solar cells (DSSCs) to enhance the adhesion between $TiO_2$ and fluorine doped transparent oxide (FTO). Low melting point glass frits at contents of (3 to 7wt%) were added to the nano crystalline $TiO_2$ films. The light scattering properties, photovoltaic properties and microstructures of the photo electrodes were examined to determine the role of the low glass transition temperature ($T_g$) glass frit. Electrochemical impedance spectroscopy, Brunauer-Emmett-Teller method and scratch test were conducted to support the results. The DSSC with the $TiO_2$ film containing 3wt% low Tg glass frit showed optimal performance (5.1%, energy conversion efficiency) compared to the $TiO_2$-based one. The photocurrent density slightly decreased by adding 3wt% of the frit due to its large size and non conductivity. However, the decrease of current density followed by the decrease of electron transfer due to the large frit in $TiO_2$ electrode was compensated by the scattering effect, high surface area and reduced the electron transfer impedance at the electrolyte-dye-$TiO_2$ interface. The stability of the photo electrodes was improved by the frit, which chemically promoted the sintering of $TiO_2$ at relatively low temperature ($450^{\circ}C$).

  • PDF

초고압 성형을 통한 Mo 나노 분말의 치밀화 (Densification of Mo Nanopowders by Ultra High Pressure Compaction)

  • 안치형;최원준;박천웅;이승영;김영도
    • 한국재료학회지
    • /
    • 제28권3호
    • /
    • pp.166-173
    • /
    • 2018
  • Molybdenum (Mo) is one of the representative refractory metals for its high melting point, superior thermal conductivity, low density and low thermal expansion coefficient. However, due to its high melting point, it is necessary for Mo products to be fabricated at a high sintering temperature of over $1800-2000^{\circ}C$. Because this process is expensive and inefficient, studies to improve sintering property of Mo have been researched actively. In this study, we fabricated Mo nanopowders to lower the sintering temperature of Mo and tried to consolidate the Mo nanopowders through ultra high pressure compaction. We first fabricated Mo nanopowders by a mechano-chemical process to increase the specific surface area of the Mo powders. This process includes a high-energy ball milling step and a reduction step in a hydrogen atmosphere. We compacted the Mo nanopowders with ultra high pressure by magnetic pulsed compaction (MPC) before pressureless sintering. Through this process, we were able to improve the green density of the Mo compacts by more than 20 % and fabricate a high density Mo sintered body with more than a 95 % sintered density at relatively low temperature.

북미산 흑호두나무 Bi-Sn 용융합금 복합체의 제조와 특성 (Manufacturing and Properties of Bi-Sn Impregnated Wood Composites of Juglans nigra)

  • 강석구;박계신;이호;서인수;이종신;이화형
    • 한국가구학회지
    • /
    • 제22권1호
    • /
    • pp.54-62
    • /
    • 2011
  • The metalized wood composites with natural grain of imported Juglans nigra, which was impregnated with low melting alloy were manufactured and evaluated in this study. And the proper manufacturing conditions was also investigated in this study. The low melting alloy with bismuth (Bi) and tin (Sn) which are harmless to humans, was applied to this new composites. The composites showed not only no defects of discoloration, delamination, swelling, and cracking, because of high dimensional stability and low thickness swelling, but also much improved performance such as high bending strength, high hardness, abrasion resistance, high thermal conductivity as floor materials. This study also suggested the proper impregnating condition, such as 10 minutes of the preliminary vacuum time, $186^{\circ}C$ of the heating temperature and 10 minutes of the maintaining pressure time at the pressure of $30kgf/cm^2$. This metalized wood composites showed 7 times higher density than control, great increase in bending strength from $131.8N/mm^2$ to $192.3N/mm^2$, and great increase in hardness from $18.2N/mm^2$ to $90.4N/mm^2$. The composites demonstrated not only high emissivity of 91%, high shilding effectiveness of 92.59∼99.99%, high fire resistance but also great decrease in abrasion depth, water absorption and thickness swelling.

  • PDF

저밀도 폴리에틸렌/메탈로센 선형 저밀도 폴리에틸렌 블렌드의 열적 거동 및 물성 (Thermal Behavior and Physical Properties of Low Density Polyethylene/Metallocene Linear Low Density Polyethylene Blends)

  • 김장엽;현욱;이동호;노석균;이상원;허완수
    • 폴리머
    • /
    • 제27권5호
    • /
    • pp.502-507
    • /
    • 2003
  • 메탈로센 선형 저밀도 폴리에틸렌 (m-LLDPE)과 저밀도 폴리에틸렌 (LDPE)을 용응 블렌딩 방법으로 블렌드를 제조하여 열적 거동 및 물성을 관찰하였다. LDPE/m-LLDPE1 블렌드는 LDPE조성이 50% 이상이면 두 개의 용융 피크가 관찰된 반면 다른 블렌드들은 단일한 용융 피크를 나타내었다. m-LLDPE에서 공단량체 함량이 감소할수록 용융 온도와 상대 결정화도가 증가하였다. 공단량체 함량이 2 wt%인 m-LLDPE1이 초기 탄성률이 가장 높게 관찰되었고, 공단량체 함량이 증가함에 따라 감소하였다. 블렌드에서 조성에 따른 초기 탄성률의 변화는 상대 결정화도의 거동과 유사하게 나타났다. 블렌드의 파괴 신율은 LDPE/m-LLDPE1과 LDPE/m-LLDPE2 블렌드에서 평균값보다 낮은 파괴 신율을 나타내었었다. m-LLDPE2의 용융 지수가 가장 높게 관찰되었고 공단량체 함량이 증가함에 따라 감소하는 경향을 나타내었다.