• Title/Summary/Keyword: Low Rotational Speed

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THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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Pressure Drop Characteristics on HTS Power Cables with LN2 Flow (초전도 케이블 냉각유로에서의 압력강하 특성)

  • Koh Deuk-Yong;Yeom Han-Kil;Lee Kwan-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.1
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    • pp.81-86
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    • 2006
  • High temperature superconducting (HTS) power cable requires forced sub-cooled LN2 flow cooling. Liquid nitrogen is circulated by a pump and cooled back by cooling system. Typical operating temperature range is expected to be between 65 K and 77 K. The HTS power cable needs sufficient cooling to overcome its low temperature heat load. For successful cooling, the hydraulic characteristics of the HTS power cable must be well investigated to design the cables. Especially, the pressure drop in the cable is an important design parameter, because the pressure drop decides the length of the cable, size of the coolant circulation pump and circulation pressure, etc. This paper describes measurement and investigation of the pressure drop of the cooling system. In order to reduce the total pressure drop of the cooling system, the flow rate of liquid nitrogen must be controlled by rotational speed of the circulation pump.

Design of a Turbine System for Liquid Rocket Engines (액체로켓용 터빈시스템 설계)

  • Lee, Dae-Sung;Choi, Chang-Ho;Kim, Jin-Han;Yang, Soo-Seok
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.4 s.17
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    • pp.11-18
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    • 2002
  • A turbopump system composed of two pumps and one turbine is considered. The turbine composed of a nozzle and a rotor is used to drive the pumps while gas passes through the nozzle and potential energy is converted to kinetic energy, which forces the rotor blades to spin. In this study, an aerodynamic design of turbine system is investigated with some pre-determined design requirements (i.e., pressure ratio, rotational speed, required power, etc.) following Liquid Rocket Engine (L.R.E.) system specifications. For simplicity of turbine system, impulse-type rotor blades for open-type L.R.E. have been chosen. Usually, the open-type turbine system requires low mass flow-rate compared to close-type system. In this study, a partial admission nozzle is adopted to maximize the efficiency of the open-type turbine system. A design methodology of turbine system was introduced. Especially, partial admission nozzle was designed by means of simple empirical correlations between efficiency and configuration of the nozzle. Finally, a turbine system design is presented for a 10 ton thrust level of L.R.E.

Improvement of Fatigue Life and Vibrational Characteristics of Composite Material Propeller Shaft of Vehicle (수송기계용 복합재료 추진축의 피로수명 및 진동특성 향상에 관한 연구)

  • 공창덕;정진호;정종철;김기범
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.1
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    • pp.104-117
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    • 1999
  • The Composite materials has been used in the field of high technology industry because of high specific stiffness and high specific strength. Specially, the composite materials has been widely applied to the field of the aircraft and the transportation by the effectiveness of light weight due to low specific weight and reduction of the parts due to bonding, molding and so on. These advantages about the composite have led to study and apply in the transmission shaft for the aircraft and the drive shaft for the automobile. The composite material propeller shaft with the high vibrational stability was designed and analyzed. In order to verify the analysis, two types of experimental test which are the FFT analyzer with impact hammer and the rotational equipment were applied.

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The Flow Field of Undershot Cross-Flow Water Turbines Based on PIV Measurements and Numerical Analysis

  • Nishi, Yasuyuki;Inagaki, Terumi;Li, Yanrong;Omiya, Ryota;Hatano, Kentaro
    • International Journal of Fluid Machinery and Systems
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    • v.7 no.4
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    • pp.174-182
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    • 2014
  • The ultimate objective of this study is to develop a water turbine appropriate for low-head open channels to effectively utilize the unused hydropower energy of rivers and agricultural waterways. The application of a cross-flow runner to open channels as an undershot water turbine has been considered and, to this end, a significant simplification was attained by removing the turbine casing. However, the flow field of an undershot cross-flow water turbine possesses free surfaces, and, as a result, the water depth around the runner changes with variation in the rotational speed such that the flow field itself is significantly altered. Thus, clear understanding of the flow fields observed with free surfaces to improve the performance of this turbine is necessary. In this study, the performance of this turbine and the flow field were evaluated through experiments and numerical analysis. The particle image velocimetry technique was used for flow measurements. The experimental results reflecting the performance of this turbine and the flow field were consistent with numerical analysis. In addition, the flow fields at the inlet and outlet regions at the first and second stages of this water turbine were clarified.

Design of a Turbine System for Liquid Rocket Engine (액체로켓용 터빈시스템 설계)

  • Choi, Chang-Ho;Kim, Jin-Han;Yang, Soo-Seok;Lee, Dae-Sung;Woo, Yoo-Cheol
    • 유체기계공업학회:학술대회논문집
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    • 2000.12a
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    • pp.145-152
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    • 2000
  • A turbopump system composed of two pumps and one turbine is considered. The turbine composed of a nozzle and a rotor is used to drive the pumps while gas passes through the nozzle, potential energy is converted to kinematic energy, which forces the rotor blades to spin. In this study, an aerodynamic design of turbine system is investigated using compressible fluid dynamic theories with some pre-determined design requirements (i.e., pressure ratio, rotational speed, required power etc.) obtained from liquid rocket engine (L.R.E.) system design. For simplicity of turbine system, impulse-type rotor blades for open type L.R.E. have been chosen. Usually, the open-type turbine system requires low mass flow rate compared to close-type system. In this study, a partial admission nozzle Is adopted to maximize the efficiency of the open-type turbine system. A design methodology of turbine system has been introduced. Especially, partial admission nozzle has been designed by means of simple empirical correlations between efficiency and configuration of the nozzle. Finally, a turbine system design for a 10 ton thrust level of L.R.E is presented.

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Experimental Study on Wear Characteristics of Metallic Materials used in Oil Sands Plants (오일샌드 플랜트용 금속소재의 마모 특성에 대한 실험적 연구)

  • Won, Sung-Jae;Cho, Seung-Hyun;Kang, Dae-Kyung;Heo, Joong-Sik
    • Tribology and Lubricants
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    • v.33 no.1
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    • pp.31-35
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    • 2017
  • Recently, international attention has been focused on the development of non-traditional energy resources such as shale gas and oil sands, due to the steep increase in the demand for natural resources. The materials incorporated in an oil gas plant module experience extreme environments, and are prone to various problem such as fracture, corrosion and abrasion due to low-temperature brittleness. In order to improve the plant life, it is necessary to perform characteristics study and performance evaluation of the materials. In particular, this paper explains the main set of materials which are most frequently used in oil sands plant project. In order to investigate wear characteristics, the authors carried out abrasive wear tests of TP 316, stainless steel and SS 400, structural rolled steel. For the analysis of the abrasive wear resistance of an oil sands plant, the authors carried out the test according to ASTM G 105 "Standard Test Method for Conducting Wet Sand/Rubber Wheel Abrasion Test" standard guidelines. The authors have derived the results from the data associated with the loss of mass with respect to wear rate. During the test, for a given wear length for 10,000 revolutions, the rotational speed and applied force of the rubber wheel were varied.

A study on design and aerodynamic characteristics of a spiral-type wind turbine blade (스파이럴형 풍력터빈 블레이드의 설계 및 공력특성에 관한 연구)

  • Lu, Qian;Li, Qiang;Kim, Yoon-Kee;Kim, Kyung-Chun
    • Journal of the Korean Society of Visualization
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    • v.10 no.1
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    • pp.27-33
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    • 2012
  • This paper describes a new design of small-scale horizontal wind blade, called spiral wind turbine blade. Theoretical and numerical approaches on the prediction of aerodynamic performance of the blade have been conducted. A theoretical equation is successfully derived using the angular momentum equation to predict aerodynamic characteristics according to the design shape parameters of spiral blade. To be compared with the theoretical value, a numerical simulation using ANSYS CFX v12.1 is performed on the same design with the theoretical one. Large scale tip vortex is captured and graphically presented in this paper. The TSR-$C_p$ diagram shows a typical parabolic relation in which the maximum efficiency of the blade approximately 25% exists at TSR=2.5. The numerical simulation agrees well with that of the theoretical result except at the low rotational speed region of 0~20 rad/s.

Development of a Static Pressure Radial Air Bearing and Estimate of Design Variables (정압형 레디얼 공기베어링 개발 및 설계인자 영향 평가)

  • Kim, Ock-Hyun;Lee, Kyu-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.502-506
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    • 2012
  • Air bearing is characterized by its extremely low friction and cleanliness such that it is widely used especially for spindles with ultra-high rotational speed at several tens of thousands rpm. This paper contributes to design of a static radial air bearing suggesting numerical analysis to anticipate its performances. The numerical analysis is an iteration method based on finite difference formulation of the Reynolds equation. A prototype air bearing has been designed and manufactured. Its load capacity has been measured and compared with the numerical solutions. The result shows good consistency between the experiment and theory, which informs that the numerical analysis can be used as an useful tool to anticipate the performances. Effects of design variables on the bearing performance have been examined by Taguchi's experimental methods using orthogonal array. Number of holes for supplying pressurized air, clearance between shaft and bearing, the hole diameter and bearing length are chosen for the design variables. The result shows that the clearance and the bearing length are the most influential variables while the others can be considered as almost negligible.

Effects of Smooth and Textured Disks on Particle Generation in a Hard Disk Drive (하드디스크 드라이브에서 Smooth 디스크와 LZT 디스크가 입자 발생에 미치는 영향)

  • Lee Dae-Young;Huh Sun-Young;Kang Pil-Sun;Hwang Jungho;Cho Keung-Youn;Kang Tae-Sik
    • 정보저장시스템학회:학술대회논문집
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    • 2005.10a
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    • pp.88-95
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    • 2005
  • The head to disk spacing must be decreased to increase recording densities in hard disk drives. Recently, to decrease the head to disk spacing, smooth disk having no bumps onto the lading zone has used. In this research, we compared the number of particles generated in HDD with smooth and textured disks. We used a sampling method using a particle sampler and a CPC (condensation particle counter) to detect particles in HDD. First, we sampled and counted panicles generated with disk rotational speed and various rest times when the smooth disk and textured disks were used, then analyzed the sampled particles by SEM (scanning electron microscopy) and AES (auger electron spectroscopy). In results of measuring particles, more particles in case of LZT disk drive generated than that of the smooth disk drive in all test modes. The number of particles generated in the smooth disk was very low. The particle generation increased as the rest time increased (smooth/LZT disks) and more particles in case of LZT disk drive generated than that of the smooth disk drive. In results of analyzing particle components, Al, Ti, Si components were detected and we could not found differences between components in case of smooth/LZT disk drive.

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