• Title/Summary/Keyword: Lock-In Thermography

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Lock-In Thermography Based NDT of Parts for the Automotive Industry

  • Bohm, Stefan;Hellmanns, Mark;Backes, Andreas;Dilger, Klaus
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.10-12
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    • 2006
  • The successful use of adhesively bonded parts depends on the defect-free bond of the components. Therefore it is necessary to detect relevant faults and defects in an early state of the production. A 100% test should be pursued, but especially at complicated structures the detection of defects is not easy. Possible testing methods, which show a high potential for the NDT of adhesively bonded parts, are thermography based NDT methods. At present mainly two different procedures of active thermography are being used: Pulse and Lock-In Thermography. With pulse thermography the examined material is warmed up with a short energy pulse (light, eddy current or ultrasonic pulse) and the heat response is recorded after a certain time. The result is an infrared image which indicates material defects in different depths. This paper presents a variety of images showing the capability of Lock-In Thermography to image subsurface defects. Several examples of adhesives joints qualify the ultrasonic Lock-In-Thermography for the in-process quality control for adhesive bonded components.

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Stress Analysis and Fatigue limit Evaluation of Plate with Notch by Lock-In Thermography (Lock-In Thermography를 이용한 노치시험편의 응력해석 및 피로한계치 평가)

  • Kim, Won-Tae;Kang, Ki-Soo;Choi, Man-Yong;Park, Jeong-Hak;Huh, Yong-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.5
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    • pp.315-320
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    • 2006
  • This paper describes stress analysis and fatigue limit evaluation of plate with V-notch and hole-notch by lock-in infrared thermography. Temperature variation of a specimen under cyclic loading is negatively proportional to the sum of principle stress change and the surface temperature measured by infrared camera is calculated to the stress of notch specimens, based on thermoelastic equation. And also, fatigue limitation can be evaluated by the change of intrinsic energy dissipation. Fatigue limitation of two notch specimens is evaluated as 164 MPa and 185 MPa, respectively and the stress measured by Lock-in infrared Thermography show good agreement within 10% error.

Analysis on Thermoelastic Stress in the Cantilever Beam by Lock-in Thermography

  • Kang, K.S.;Choi, M.Y.;Park, J.H.;Kim, W.T.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.3
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    • pp.273-278
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    • 2008
  • In this paper, effects of thermoelastic stress by using lock-in thermography was measured in the cantilever beam. In experiment, a circular holed plate was applied to analyze variation of transient stress under the condition of repeated cyclic loading. And the finite element modal analysis as computational work was performed. According to the surface temperature obtained from infrared thermography, the stress of the nearby hole was predicted based on thermoelastic equation. As results, each stress distributions between 2nd and 3rd vibration mode were qualitatively and quantitatively investigated, respectively. Also, dynamic stress concentration factors according to the change of vibration amplitude were estimated for the resonance frequency.

A Study on the Optimized Test Condition of Lock-in IR Thermography by Image Processing

  • Cho, Yong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.3
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    • pp.276-283
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    • 2012
  • In this study, it was studies the utilization of LIT(lock-in infrared thermography) which can detect defects in welded parts of ship and offshore structures. Quantitative analysis was used through methods of filtering and texture measurement of image processing techniques to find the optimized experimental condition. We verified reliability in our methods by applying image processing techniques in order to normalize evaluations of comparative images that show phase difference. In addition, low to mid exposure showed good results whereas high exposure did not provide significant results in regards to intensity of light exposure on surface. Lock-in frequency was satisfactory around 0.1 Hz regardless of intensity of light source we had. In addition, having the integration time of thermography camera inversely proportional to intensity of exposed light source during the experiment allowed good outcome of results.

NDE of the Internal Hole Defect of Dental Composite Restoration Using Infrared Lock-In Thermography (위상잠금 열화상기법을 이용한 치과용 복합레진 수복재의 내부 홀 결함에 대한 비파괴평가)

  • Gu, Ja-Uk;Choi, Nak-Sam
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.40-45
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    • 2013
  • The purpose of this study was to detect the pin hole defect of dental composite restoration using lock-in thermography method. Amplitude and phase images of the composite resin specimens were analyzed according to the lock-in frequency and the diameter of defect area. Through the amplitude image analysis, at lock-in frequency of 0.05 Hz, defect diameters 2-5 mm exhibited the highest amplitude contrast value between defective area and sound area. The lock-in frequency range of 0.3-0.5 Hz provided good phase angle contrast for the defect area. At lock-in frequency range of 0.5 Hz, defect diameter of 5 mm exhibited the highest phase contrast value. It is concluded that the infrared lock-in thermography method verified the effectiveness for detecting the pin hole defect of dental composite restoration.

Optimization of Lock-in Thermography Technique using Phase Image Processing (영상처리에 의한 위상잠금 열화상기법의 최적화 연구)

  • Cho, Yong-Jin;Han, Song-I
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.25-30
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    • 2012
  • This study examined the use of LIT (lock-in infrared thermography) to detect defects in the welded parts of ships and offshore structures. A quantitative analysis was used with the filtering and texture measurement of image processing techniques to find the optimized experimental condition. We verified the reliability of our methods by applying image processing techniques in order to normalize the evaluations of comparative images that showed a phase difference. In addition, it was found that a low to mid-range intensity of light exposure on the surface showed good results, whereas high exposure did not provide significant results. A lock-in frequency of around 0.1 Hz was satisfactory regardless of the intensity of the light source. In addition, making the integration time of the thermography camera inversely proportional to the intensity of the exposed light source during the experiment provided good results.

Laser Lock-in Thermal Wave Imaging for Nondestructive Evaluation

  • An, Yun-Kyu;Sohn, Hoon;Kim, Ji Min
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.4
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    • pp.317-322
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    • 2013
  • This paper presents a new laser lock-in thermography (LLT) technique for nondestructive evaluation. LLT utilizes a modulated continuous wave laser beam as a heat source to obtain high fidelity thermal wave images even at the presence of background heat disturbances. The thermal waves propagating along the surface and through-the-thickness directions of a structure are visualized using newly developed laser lock-in amplitude and phase images, enhancing the detectability of surface and subsurface defects. The LLT technique is numerically investigated and experimentally validated using thermal images obtained from a steel specimen with low emissivity.

An Exploratory Study on the Optimized Test Conditions of the Lock-in Thermography Technique (위상잠금 열화상 기법의 최적 실험 조건 탐색 연구)

  • Cho, Yong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.157-164
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    • 2011
  • This work is devoted to the technique application of lock-in infrared Thermography in the shipbuilding and ocean engineering industry. For this purpose, an exploratory study to find the optimized test conditions is carried out by the design of experiments. It has been confirmed to be useful method that the phase contrast images were quantified by a reference image and weighted by defect hole size. Illuminated optical intensity of lower or medium strength give a good result for getting a phase contrast image. In order to get a good phase contrast image, lock-in frequency factors should be high in proportion to the illuminated optical intensity. The integration time of infrared camera should have been inversely proportional to the optical intensity. The other hand, the difference of specimen materials gave a slightly biased results not being discriminative reasoning.

Thermal Resolution Analysis of Lock-in Infrared Microscope (위상잠금 열영상 현미경의 온도분해능 분석)

  • Kim, Ghiseok;Lee, Kye-Sung;Kim, Geon-Hee;Hur, Hwan;Kim, Dong-Ik;Chang, Ki Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.12-17
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    • 2015
  • In this study, we analyzed and showed the enhanced thermal resolution of a lock-in infrared thermography system by employing a blackbody system and micro-register sample. The noise level or thermal resolution of an infrared camera system is usually expressed by a noise equivalent temperature difference (NETD), which is the mean square of the deviation of the different values measured for one pixel from its mean values obtained in successive measurements. However, for lock-in thermography, a more convenient quantity in the phase-independent temperature modulation amplitude can be acquired. On the basis of results, it was observed that the NETD or thermal resolution of the lock-in thermography system was significantly enhanced, which we consider to have been caused by the averaging and filtering effects of the lock-in technique.