• Title/Summary/Keyword: Local corrosion

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A study on hull girder shear strength in bulk carriers for CSR and Harmonized CSR (CSR-BC와 Harmonized CSR-BC의 선체 전단 응력에 대한 비교 고찰)

  • Park, Jong Min;Lee, Kyu Ho;Lee, Sang Bok;Shin, Sung-Kwang
    • Special Issue of the Society of Naval Architects of Korea
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    • 2015.09a
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    • pp.46-49
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    • 2015
  • Common Structural Rules (CSR) about bulk carriers and double-hull oil tankers of International Association of Classification Societies (IACS) has been applied to ships contracted for construction since April 2006. By unifying each society's rules, the difference of opinion in the between shipyard and ship owners, classification was reduced, and CSR has been evaluated by rules the safety structure more enhanced. However, The CSR about the bulk carriers and double hull oil tankers, important design content standards, such as the local scantling calculation, static/dynamic load case and corrosion margin and etc., are different. Therefore in order to combine the CSR, the Harmonized CSR for bulk carriers and double hull oil tankers (H-CSR) was issued on 1, January, 2014, and will be apply to ships contracted for construction after 1st July 2015. It is necessary to verify the H-CSR to optimize the structural arrangement because effective date is not far off. In this study, we compared the impact by rule change for the hull girder shear strength of bulk carriers between CSR and H-CSR in respect of the yielding and buckling strength.

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Design of Subsea Manifold Protective Structure against Dropped Object Impacts (낙하체 충돌을 고려한 심해저 매니폴드 보호 구조물 설계)

  • Woo, Sun-Hong;Lee, Kangsu;Choung, Joonmo
    • Journal of Ocean Engineering and Technology
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    • v.31 no.3
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    • pp.233-240
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    • 2017
  • Subsea structures are always vulnerable to accidental risks induced by fishing gear, dropped objects, etc. This paper presents the design of a subsea manifold protective structure that protects against dropped object impacts. Probable dropped object scenarios were established considering the shapes and masses of the dropped objects. A design layout for the manifold protective structure was proposed, with detailed scantlings and material specifications. A method applicable to the pipelines specified in DNV-RP-F107(DNV, 2010) was applied to calculate the annual probabilities of dropped objects hitting the subsea manifold. Nonlinear finite element analyses provided the structural consequences due to the dropped object impacts such as the maximum deflections of the protective structure and the local fracture occurrences. A user-subroutine to implement the three-dimensional fracture strain surface was used to determine whether local fractures occur. The proposed protective structure was shown to withstand the dropped object impact loads in terms of the maximum deflections, even though local fractures could induce accelerated corrosion.

Evaluation of Local Allowable Wall Thickness of Thinned Pipe Subjected to Internal Pressure and Bending Moment (내압과 굽힘하중하에서 감육배관의 국부허용두께 평가)

  • Kim, Jin-Won;Park, Chi-Yong;Kim, Beom-Nyeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.81-88
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    • 2001
  • This study proposed an analytical method to evaluate a local allowable wall thickness (LAWT) for locally thinned pipe subjected to internal pressure and bending moment. In this method, the stresses in the thinned region were calculated by finite element analysis and plastic collapse was applied as a failure criterion of thinned pipe. Using this method, LAWT for a simplified thinned pipe was evaluated with variation in axial extent of thinned area, and it was compared with allowable wall thickness provided by previous pipe wall thickness criteria. The results showed that the LAWT was lower, about 50%, than that calculated by construction code or ASME Code N-597, and it was higher, about 2 times, than that estimated by evaluation model based on pipe experiments. In addition, LAWT was decreased with increasing axial extent of thinned area and saturated with further increase in axial extent. And, the variation in LAWT with axial extent of thinned area depended on type of load, especially a magnitude of bending moment, considering in the evaluation.

Effect of wall Thinning on the Failure of Pipes Subjected to Bending Load (굽힘하중을 받는 배관의 파손에 미치는 감육의 영향)

  • AHN SEOK-HWAN;LEE SOO-SIG;NAM KI-WOO
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.242-246
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    • 2004
  • Effects of circumferentially local wall thinning on the fracture behavior of pipes were investigated by monotonic four-point bending. Local wall thinning was machined on the pipes in order to simulate erosion/corrosion metal loss. The configurations of the eroded area included an eroded ratio of d/t= 0.2, 0.5, 0.6, and 0.8, and an eroded length of I = 10 mm, 25 mm, and 120 mm. Fracture type could be classified into ovalization, local buckling, and crack initiation depending on the eroded length and eroded ratio. Three-dimensional elasto-plastic analyses were also carried out using the finite element method, which is able to accurately simulate fracture behaviors excepting failure due to cracking. It was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the eroded area.

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Ductile Failure Analysis of Defective API X65 Pipes Based on Stress-Modified Fracture Strain Criterion (파괴변형률모델에 기초한 결함이 존재하는 API X65 배관의 연성파괴 해석)

  • Oh, Chang-Kyun;Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1086-1093
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    • 2006
  • A local failure criterion for the API X65 steel is applied to predict ductile failure of full-scale API X65 pipes with simulated corrosion and gouge defects under internal pressure. The local failure criterion is the stress-modified fracture strain for the API X65 steel as a function of the stress triaxiality (defined by the ratio of the hydrostatic stress to the effective stress). Based on detailed FE analyses with the proposed local failure criteria, burst pressures of defective pipes are estimated and compared with experimental data. The predicted burst pressures are in good agreement with experimental data. Noting that an assessment equation against the gouge defect is not yet available, parametric study is performed, from which a simple equation is proposed to predict burst pressure fur API X65 pipes with gouge defects.

Failure Assessment and Strength of Steam Generator Tubes with Wall Thinning (증기발생기 전열관 감육부의 강도 및 손상평가)

  • Seong, Ki-Yong;Ahn, Seok-Hwan;Yoon, Ja-Moon;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.21 no.2 s.75
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    • pp.50-59
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    • 2007
  • Steam generator tubes are degraded from wear, stress corrosion cracking, rupture and fatigue and so on. Therefore, the failure assessment of steam generator tube is very important for the integrity of energy plants. In the steam generator tubes, sometimes, the local wall thinning may result from severe degradations such as erosion-corrosion damage and wear due to vibration. In this paper, the elasto-plastic analysis was performed by FE code ANSYS on steam generator tubes with wall thinning. Also, the four-point bending tests were performed on the wall thinned specimens, and then it was compared with the analysis results. We evaluated the failure mode, fracture strength and fracture behavior from the experiment and FE analysis. Also, it was possible to predict the crack initiation point by estimating true fracture ductility under multi-axial stress conditions at the center of the thinned area from FE analysis.

Investigation of the Corrosive Chemical Interaction on Antireflective Layers of Solar Cell Multilayers

  • Choe, Seong-Hyeon;Kim, Seon-Mi;Jin, Suk-Yeong;Park, Jeong-Yeong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.187-187
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    • 2011
  • Nowadays, the issue of solar cell durability in local weather and environment is a crucial issue. Above all, surface corrosion on solar cell multilayers is a major factor that determines the durability of commercial solar cells; corrosive chemical interactions between air, humidity and chemical species and solar cell multilayers can unfavorably affect the durability. Here, we study microscopic and spectroscopic surface techniques to investigate the corrosive interaction on the antireflective layers of solar cell multilayers under various conditions such as acid, base, constant temperature and humidity. Surface morphology and adhesion force were characterized with atomic force microscopy before and after chemical treatment. Chemical composition, and transmittance factors were studied with X-ray photoelectron spectroscopy, and ultraviolet-visible spectroscopy, respectively. Based on these studies, we suggest the dominant factors in the corrosive chemical processes, and their influences on the structural, compositional, and optical properties of the antireflective layers.

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A Study on Hydrogen Embrittlement Research on Automotive Steel Sheets (자동차 강재의 수소취성 연구에 대한 고찰)

  • Yang, Won Seog;Seo, Ji Won;Ahn, Seung Ho
    • Corrosion Science and Technology
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    • v.17 no.4
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    • pp.193-201
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    • 2018
  • In order to suppress $CO_2$ emission and protect passengers in case of vehicle collision, continuous efforts are being made to increase the application ratio and tensile strength of advanced high strength steels used in the manufacturing of automotive body. Simultaneously, hydrogen embrittlement which was not a concern in the past has currently become a major issue due to microstructure that is sensitive to hydrogen uptake. The sensitivity increases with residual stress and hydrogen uptake content. Many automotive OEM companies and mill makers are setting specifications to control hydrogen embrittlement. The factors which lead to hydrogen embrittlement are material sensitivity, residual stress, and hydrogen concentration; researches are in progress to develop countermeasures. To reduce material sensitivity, mill makers add high energy trap elements or microstructure refinement elements. Automotive OEM companies design the car parts not to concentrate local stress. And they manage the levels to not to exceed critical hydrogen concentration. In this article, we have reviewed hydrogen embrittlement evaluation methods and corresponding solutions that are being studied in automobile manufacturing industries and mill makers.

Design Modification and Correlation Verification between Reattachment Flow of Dispersed Jet and Local Thinning of Feedwater Heater (충돌로 인해 분산된 2상 제트스팀의 재부착 현상과 국부 감육 상관관계 규명 및 설계개선에 관한 연구)

  • Kim, Hyung-Joon;Kim, Kyung-Hoon;Hwang, Kyeong-Mo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.21 no.9
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    • pp.483-495
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    • 2009
  • Feedwater heaters of many nuclear power plants have recently experienced severe wall thinning damange, which will increase as operating time progresses. Several nuclear power plants in Korea have experienced wall thinning damage in the area around the impingement baffle-installed downstream of the high pressure turbine extraction stream line-inside number 5A and 5B feedwater heaters. At that point, the extracted steam from the high pressure turbine is two phase fluid at high temperature, high pressure, and high speed. Since it flows in reverse direction after impinging the impingement baffle, the shell wall of the number 5 high pressure feedwater heater may be affected by flow-accelerated corrosion. This paper describes operation of experience and numerical analysis composed similar condition with real high pressure feedwater heater. This study applied squared, curved and new type impingement baffle plates to feedwater heater same as previous study. In addition, it shows difference of pressure distribution and value between single phase and two phase based on experience and numerical analysis.

An Experimental Study on a Solenoid Eddy Current Sensor to inspect Deteriorations in Overhead Distribution Lines (가공 배전선의 열화를 검출하기 위한 솔레노이드 와전류 센서의 실험적 연구)

  • 김성덕
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.13 no.1
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    • pp.77-85
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    • 1999
  • This paper deals with an experirrental study of a nondestructive testing system using a solenoid eddy currnet sensor to inspect deteriorations in overhead distribution lines, such as broken wires, severe local corrosion or zinc loss. Corrosion rrechanisrn for ACSR and ACSR-OC is discussed and characteristics for a solenoid sensor to insprt the georretrical pararreters of the coil and testing materials impOOance are briefly analyzed. A measurement system having a constant current source, a signal processing unit and a motor driver is impIemented. This instrument has such capabilities as detecting the sensor output and estimating dinHlsions of the testing conductors, continuously. As a result, it was shown that the eddy current sensor with an encircling coil could effectively estimate the diatreter change due to deteriorations in overhead distribution lines. lines.

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