• Title/Summary/Keyword: Local contact

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A Study on a Finite Element Analysis Method Using Simplified Ball Models of Wind Turbine Ball Bearings (풍력발전기용 볼 베어링의 단순화 볼 모델을 이용한 해석기법 연구)

  • Seung-Woo Kim;Jung-Woo Song;Jun-Pyo Hong;Jong-Hoon Kang
    • Journal of Wind Energy
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    • v.14 no.4
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    • pp.21-28
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    • 2023
  • This study focuses on the analysis of slewing ball bearings in wind turbines. Slewing bearings have an outer diameter of several meters, and hundreds of balls are in contact with the raceway. Due to the large number of balls and raceway contact conditions, it is difficult to accurately analyze contact stresses using general analysis techniques. To analyze the contact stress of a slewing ball bearing, the sub-modeling method is applied, which is a technique that first analyzes the displacement of the entire model and then analyzes the local stress at the point of maximum displacement. In order to reduce the displacement analysis time of the entire ball bearing, the technique of replacing the ball with a nonlinear spring is adopted. The analytical agreement of the simplified model was evaluated by comparing it with a solid mesh model of the ball for three models with different spring attachment methods. It was found that for the condition where a large turnover moment is applied to the bearing, increasing the number of spring elements gives the closest results to modeling the ball with a solid mesh.

Experiments Investigating the Local Paper Structure

  • Sung, Yong-Joo;Keller, D. Steven
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2002.11a
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    • pp.36-46
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    • 2002
  • The accurate characterization of paper structure may provide critical information for ideal selection of raw materials and papermaking processes as well as for predicting the behavior and the quality of final paper products. In this study, local paper structure and the relationship among the structural parameters, thickness, grammage, apparent density and surface roughness of various handsheet and commercial paper samples were evaluated by using recently developed methods. A new concept of surface roughness was also introduced. The results demonstrate that there is significant overestimation in the measured thickness when using the conventional caliper method that originates from the surface roughness and poor paper formation. A novel non-contact thickness tester, referred to as the twin laser profilometer(TLP), provided results that were not subject to these artifacts and thus provided the local intrinsic thickness and consequently the local intrinsic apparent density.

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Multi-point Dieless Forming Technology Using Local Heating Effect (국부가열효과를 활용한 다점성형공정기술)

  • Park, J.W.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.96-102
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    • 2022
  • The multi-point dieless forming technology is one of flexible forming technologies that can form 3D curved surfaces of various shapes utilizing a lot of punch arrangements. A new technology that can simultaneously apply high-temperature forming and flexible forming technology by fusing local heating effect to such multi-point dieless forming technology was proposed in the present study. A simple local heating multi-point dieless forming apparatus was fabricated to confirm the applicability of this new technology. This equipment was designed to be used as a heat source by inserting heating cartridges in the head of the multi-point punch. Cartridges were used for all individual punches. Using the manufactured equipment, the time to raise the temperature to the target temperature and the surface temperature of the punch head part in contact with the plate were measured. In addition, forming experiments were carried out according to sheet material temperature (100 ℃, 200 ℃, and 300 ℃) to obtain forming results for each condition. The applicability and feasibility of this technology were confirmed through experimental results.

Characteristics of Pressure Distribution of Journal Bearing according to Lining Material (라이닝 재료에 따른 저널 베어링의 압력 분포 특성)

  • Shin, Sang-Hoon;Rim, Chae Whan;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.9
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    • pp.480-485
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    • 2017
  • The main reason for the heat induced accidents occurring at the after stern tube journal bearing is the excessive local pressure caused by the deflection of the propulsion shaft due to the propeller loads. It is expected that the contact area could beenlarged and the local pressure reduced accordingly by using a lining material having alow Young's modulus instead of the existing white metal. The purpose of this work is to investigate the characteristics of the pressure distribution and determine the allowable pressure value in the case where bearing products made of materials having a low Young's modulus are used. In this study, the propeller loads, heat effect, and hull deflection are considered in the evaluation of the local pressure of the ship propulsion shaft. Also, the Hertzian contact condition was applied. From the analysis results in the case where a lining material with a low Young's modulus was used, it was found that a robust design could be achieved and the local pressure could be reduced effectively independent of the load conditions. It will be possible to producenew products made of materials having a low Young's modulus if the manufacturer confirms the performance specifications drawn by this study.

Wear Characteristics of TiN Coating by Plasma Enhanced CVD (PECVD에 의한 TiN 코팅의 마모특성 연구)

  • Song, Kun;Ahn, Hyo-Sok
    • Tribology and Lubricants
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    • v.6 no.1
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    • pp.116-125
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    • 1990
  • An experimental programme was established to determine the wear behaviour of TiN coatings of thickness 1 $\mu$m and 3 $\mu$m. by PECVD with the variation of applied load, sliding velocity and sliding distance. It was shown that oxidation of transferred metal as sliding speed increased formed oxide film so that it contributed in decreasing the wear rate. With the roller-on-disc tribometer employed, the wear rate of the roller specimen was decreased with the increase in sliding distance due to the reduction in effective contact pressure. Finally, the severe cracks concentrated at the trailing edge of contact surface were explained in terms of high tensile stress prevailing at the trailing edge of the contact and were identified as a dominant wear mechanism as well as the strong local welding between coating layer and the counter surface, leading to the debonding of the coating layer.

EXPERIMENTAL STUDIES OF SCUFFING MECHANISM IN OIL LUBRICATED PISTON-RING/CYLINDER SLIDING CONTACTS

  • Shi, H.S.;Wang, H.;Hu, Y.Z.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.415-416
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    • 2002
  • Experiments have been conducted to investigate scuffing mechanism in oil lubricated piston-ring /cylinder sliding contacts. Samples were extracted from actual components to simulate the real contact geometry and other influencing conditions. A standard test machine. with some modifications, has been used for the investigation of the effects of surface temperature load and sliding velocity. preliminary tests were carried out to find the critical temperature of scuffing using gradient temperature under a constant load, reciprocating frequency and stroke. The experimental and analytical results show that a transition from lubricated contact to adhesion, accompanied by the phenomena such as material transfer between the two sliding surfaces, local contact welding and temperature rise, and sharp increase in friction coefficient, appears to contribute to the final failure of scuffing.

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A Bonding Surface Behavior of Bi-metal Bar through Hydrostatic Extrusion (이중복합봉 정수압 압출시 접합면 거동에 관한 연구)

  • 박훈재;나경환;조남선;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.140-143
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    • 1997
  • The present study is concerned with the hydrostatic extrusion process of copper-clad aluminium bar to investigate the basic flow characteristics. Considering the bonding mechanism of bi-metal contact surface as cold pressure welding, the normal pressure and the contact surface expansion are selected as process parameters governing the bonding condition. The critical pressure required for the bonding at the interface is obtained by solving a "local extrusion" using a slip line meyhod. A viscoplastic finite element method is used to analyze the steady state extrusion process. The boundary profile of bi-metal rod is predicted by tracking a particle path adjacent to interface surface. The variations of contact surface area and the normal pressure along the interface profile are predicted and compared to those by experiments.

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The Analysis of Contact Pressure of Plate on Elastic Half-Space Considering Local Separation between Plate and Half-Space (판과 지반의 분리를 고려한 반무한 탄성지반상에 놓인 사각형 평판의 접촉응력 해석)

  • 조현영;정진환;김성철;김호진
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1997.10a
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    • pp.73-79
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    • 1997
  • It is one of classical problems in the elastic theory to analyze contact stresses between elastic bodies. Concrete pavements under traffic wheel loads can be considered as one of these typical Problems. In the paper, Mindlin plate theory is used to consider the transverse shear effect, 8-node isoparametric plate bending element is adopted in this study, and an elastic plate resting on tensionless elastic half-space is analyzed by finite element method. The Boussineq's solution of elastic half-space is used to evaluate the flexibility of foundation. To obtain the boundary of contact area, the flexibility matrix of foundation is modified after each cycle of analysis iteratively. A Numerical example is presented by using these method.

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Separation Mode Analysis of Track Assembly of Main Battle Tank (궤도형 전투차량의 궤도박리 발생 및 성장모드 예측에 관한 연구)

  • Lee, Kyoung-Ho;Park, Byoung-Hoon
    • Journal of the Korea Institute of Military Science and Technology
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    • v.10 no.3
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    • pp.173-180
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    • 2007
  • In this paper, we have proposed a simple finite element model for separation mode analysis on the roadwheel and track assembly of main battle tank and established a contact stress-based mechanism which could explain the initiation and growth of separation defect occurred during the test of padreplacable track. It was proved that the longitudinal contact shear stress component on the pin hole region of the track shoe body which is parallel to the driving direction is consistent with the crack initiation at the bonding surface between track shoe and wheel-side rubber. The longitudinal shear stress increased locally near the separated region after the separation initiated. So we could assume that the local stress concentration accelerates the separation growth according to the shear mode.

Melting Heat Transfer of Liquid Ice in a Rectangular Vessel with Heated Top Wall (구형용기내 상부면가열에 의한 유동빙의 융해열전달)

  • 김명환;김경근
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.1
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    • pp.36-44
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    • 1995
  • Melting characteristics of unrestrained liquid ice in a rectangular vessel with heated top wall were investigated experimentally. The liquid ice, a mixture of ice particles and ethylene-glycol aqueous solution, was adopted as a testing material. During the melting process the liquid ice was drawn by buoyancy to the heated top wall of the rectangular vessel where close-contact melting occured. The melting behavior and melting rate of the liquid ice as well as local/mean heat-transfer coefficient at the heated top wall were observed and measured under a variety of conditions of heat flux and various initial concentration of the aqueous binary solution. It was found that the heat transfer of the heated top wall is remarkably promoted by the close-contact melting, and that the dendritic frozen layer at the lower interface of the liquid ice is formed. Photographic evidence demonstrated that plumes containing solute-rich liquid issued from isolated chimneys within the liquid ice layer where segregation of interstitial channel took place.

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