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A Study of Predicting 3-dimensional Welding Residual Stresses Distribution for T-joint Fillet Specimen (십자형 용접 시편의 3차원 용접 잔류응력 분포 예측에 관한 연구)

  • Yoo, Mi-Ji;Lee, Jang-Hyun;Hwang, Se-Yun;Kim, Kyung-Su;Kim, Sung-Chan
    • Journal of Welding and Joining
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    • v.28 no.2
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    • pp.84-90
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    • 2010
  • Fillet welding accounts for about 80% of all constructing process of ship and ocean structure. T-joint is one of the typical shapes which are frequently reported to experience the fatigue damage when the marine structure meets the storm loads. The fatigue damage is affected by the magnitude of residual stresses on the weld. Recently, many shipping registers and design guidances have required that the fatigue strength assessment method should be compensated by the effect of the residual stress in case that the random loading or storm loading is applied to the marine vessels. This study suggests the computational procedure to analyze the residual stresses of T-joint specimen that is frequently reported to get damaged by the storm loading. Experiment by XRD as well as the 3-D computational welding model is presented in order to get the profile of residual stress. Throughout the comparison of experimental result with the computational result, the computational model was validated. Thereafter, characteristics of he residual stresses in the joint are discussed.

The Treatment of Slurry-type Swine Waste using UASB Reactor (UASB 공정에 의한 슬러리형 돈사폐수의 처리)

  • Won, Chul-Hee;Kim, Byoung-Ug;Han, Dong-Joon;Rim, Jay-Myoung
    • Journal of Korean Society on Water Environment
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    • v.20 no.6
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    • pp.583-588
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    • 2004
  • This research examined the treatment efficiency and methane production rate in treating slurry-type swine waste using UASB (upflow anaerobic sludge blanket) reactor. The UASB reactor was operated at an organics volumetric loading rate (VLR) of $2.6-15.7kgCOD/m^3/day$. A stepwise increase of the VLR resulted in a temporary deterioration in the COD removal rate in UASB reactor but recovered quickly. The COD removal rate were 65-70% for VLR up to $5 kgCOD/m^3/day$. When organics VLR was $10kgCOD/m^3/day$, the COD removal rate decreased sharply and there was loss of 17.537g of the seeding biomass due to sludge washout. This result indicated that the UASB system cannot be adapted to more than $10kgCOD/m^3/day$ of VLR. As the organic load increased from 2.6 to $15.7kgCOD/m^3/d$, the biogas production rate varied from 3.2 to 10.8 L/d and the methane conversion rate of the organic matter varied from 0.30 to $0.23m^3CH_4/kg\;COD_{removed}$. The methane content showed the range of 70.1-81.5% during the experimental period. The volatile solids (VS) removal efficiency was similar at the low VLR (< $5 kgCOD/m^3/day$), but it decreased sharply at the high VLR (> $5 kgCOD/m^3/day$). The VS reduction rate was, moreover, large those of COD. The result shows that hydraulic retention time above 2 days is essential in case of treating wastewater containing 1% of solids.

Application of tubular membrane to thickening process as a pre-treatment of anaerobic digester (관형막을 이용한 혐기소화조의 전처리 농축공정으로써 적용가능성 연구)

  • Kang, Hee-Seok;Park, Ki-Tae;Park, Jung-Woo;Kim, Hyung Soo
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.2
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    • pp.203-209
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    • 2015
  • The purpose of this study is to estimate the applicability of a stable anaerobic digester using a separator membrane to the preprocessing thickening process. The results of the experiments showed about a 47.16% weight loss rate for the sludge under anaerobic condition, and about 41.17% under intermittent aeration condition. The concentrations of rejection water were $SCOD_{Cr}$ 25 mg/L, T-N 16.6 mg/L, and T-P 1.4 mg/L on the average under the intermittent aeration condition, which were lower than the concentrations of rejection water under an anaerobic condition. As for the factors affecting the reduction of the flux, correlation analyses of TTF, MLSS, $SCOD_{Cr}$, and $EPS_{Protein}$, $EPS_{Polysacchride}$ resulted in -0.97, -0.95, -0.84 and -0.86, -0.95, respectively, which showed that TTF had the highest correlation to the reduction of the flux. In addition, it was concluded that MLSS, $SCOD_{Cr}$ and $EPS_{Protein}$, $EPS_{Polysacchride}$ also have close correlations. The results are considered to show that, in the case of the process using a tubular membrane in the preprocessing process of an anaerobic digester, an intermittent aeration condition of the thickener considering the contamination of the membrane and load of rejection water is appropriate for the stable preprocessing process.

Wear Characteristics of SiC by Sintered Temperature and SiO2 Contents (소결온도 및 SiO2 첨가량에 따른 탄화규소의 마모 특성)

  • Park, Sung-Ho;Park, Won-Jo;Yoon, Han-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1003-1009
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    • 2008
  • In this study, liquid phase sintered SiC (LPS-SiC) materials were made by hot pressing method. The particle size of nano-SiC powder was 30nm. Alumina ($Al_2O_3$), yttria ($Y_2O_3$) and silica ($SiO_2$) were used for sintering additives. To investigate effects of $SiO_2$, ratios of $SiO_2$ contents were changed by five kinds. Materials have been sintered for 1 hour at $1760^{\circ}C$, $1780^{\circ}C$ and $1800^{\circ}C$ under the pressure of 20MPa. The system of sintering additives which affects a property of sintering as well as the influence depending on compositions of sintering additives were investigated by measurement of density, mechanical properties such as flexural strength, vickers hardness and sliding wear resistance were investigated to make sure of the optimum condition which is about matrix of $SiC_f$/SiC composites. The abrasion test condition apply to load of 20N at 100RPM for 20min. Sintered density, flexural strength of fabricated LPS-SiC increased with increasing the sintering temperature. And in case of LPS-SiC with low $SiO_2$, sliding wear resistance has very excellent. Monolithic SiC $1800^{\circ}C$ sintering temperatures and 3wt% have excellent wear resistance.

An Improvement of Fire Safety Code for Rack-Type Warehouse in Korea (국내 랙크식 창고의 방화관련 규정 개선에 관한 연구)

  • Kim, Woon-Hyung;Lee, Young-Jae
    • Fire Science and Engineering
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    • v.28 no.6
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    • pp.69-75
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    • 2014
  • Recently Amore pacific rack-type warehouse fire broke out and argue an urgent improvement of fire protection design code including automatic sprinkler and detection design. Various type of commodities have their unique fire characteristics from fire spread rate and heat lease rate and fire hazard depends on storage height, rack arrangement, aisle width, fire load etc. With increasing ceiling height for more storage space prevent effective water spray of sprinkler head, also delays detection time causes failure of early suppression. To achieve fire protection code performance of this occupancy, Major code articles relating to a classification of commodity, sprinkler system installation, detection and fire fighting are reviewed and suggested based on fire case analysis, code review between country and field survey.

Appropriateness Evaluation of Rural House Collapse Prepare Disaster Shelter Member - Focusing on the Numerical Analysis - (농촌 주택붕괴 대비 방재쉘터의 부재 적정성 평가 - 수치해석을 중심으로 -)

  • Oh, Hyeonmun;Kim, Jungmeyon;Lee, Eungbeom;Lim, Changsu;Kim, Yongseong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.59 no.5
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    • pp.51-60
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    • 2017
  • This research is a basic study to minimize the risk of disaster (earthquakes and landslides) for rural residential houses. In this study, three-dimensional numerical analysis was performed by varying the diameter (D), thickness (T) and the spacing of longitudinal members (C.T.C) of duralumin and galvanized steel pipe as the materials of main members in order to carry out the analysis of the dimension and the applied load of shelter for disaster prevention, and to evaluate the eligibility of members that can satisfy safety and usability. From the evaluation results of the member eligibility by the above numerical analysis, it was found that duralumin has a great influence on the member diameter (D) and thickness (T), and in the case of galvanized steel pipe, its spacing of longitudinal members has a huge amount of influence over the member force, so it is considered that the duralumin and galvanized steel pipe materials can be used as materials for the main members of disaster prevention shelters in terms of safety and usability.

Numerical study on the charateristics of fracture growth in fracture controlled blasting using notched blasthole (노치성형 발파공을 이용한 균열제어 발파방법의 균열발생 특성에 대한 수치해석적 고찰)

  • 백승규;김재동;임한욱;류창하
    • Tunnel and Underground Space
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    • v.9 no.1
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    • pp.64-71
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    • 1999
  • A numerical analysis was performed to investigate the effects of notched blasthole in controlling the fracture plane. Analyzed were elastic and elasto-plastic response of rock, and fracture propagation under static and dynamic load conditions. Results showed that the region exceeding the tensile strength extended up to three times the radius of a normal blasthole in elastic analysis, while fifteen times in elasto-plastic analysis. It was shown that a crack was driven from the notch tip up to the distance of 23 times the hole radius in the case of a notched blasthole with a notch of 5 mm in depth and 30 mm in length.

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A Study on the Plate-Type Polymer Hyperfine Pit Structure Fabrication and Mechanical Properties Measurement by Using Thermal-Nanoindentation Process (열간나노압입공정을 이용한 극미세 점구조체 제작을 위한 플라스틱소재 판의 기계적 특성 조사)

  • Lee, E.K.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.633-642
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    • 2008
  • It's important to measure quantitative properties about thermal-nano behavior of polymer for producing high quality components using Nanoimprint lithography process. Nanoscale indents can be used to make the cells for molecular electronics and drug delivery, slots for integration into nanodevices, and defects for tailoring the structure and properties. In this study, formability of polymethylmetacrylate(PMMA) and polycarbonate(PC) were characterized Polymer has extreme variation in thermo mechanical variation during forming high temperature. Because of heating the polymer, it becomes softer than at room temperature. In this case it is particularly important to study high temperature-induced mechanical properties of polymer. Nanoindenter XP(MTS) was used to measure thermo mechanical properties of PMMA and PC. Polymer was heated by using the heating stage on NanoXP. At CSM(Continuous Stiffness Method) mode test, heating temperature was $110^{\circ}C,120^{\circ}C,130^{\circ}C,140^{\circ}C$ and $150^{\circ}C$ for PMMA, $140^{\circ}C,150^{\circ}C,160^{\circ}C,170^{\circ}C$ and $180^{\circ}C$ for PC, respectively. Maximum indentation depth was 2000nm. At basic mode test, heating temperature was $90^{\circ}C$ and $110^{\circ}C$ for PMMA, $140^{\circ}C,160^{\circ}C$ for PC. Maximum load was 10mN, 20mN and 40mN. Also indented pattern was observed by using SEM and AFM. Mechanical properties of PMMA and PC decreased when temperature increased. Decrease of mechanical properties from PMMA went down rapidly than that of PC.

Fatigue Failure Behavior of Pipe Bends with Local Wall-Thinning Under Cyclic Bending Condition (반복굽힘 조건에서 감육 곡관의 피로손상 거동)

  • Yoon, Min-Soo;Kim, Jin-Weon;Kim, Jong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1227-1234
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    • 2012
  • In this study, fatigue tests were carried out using real-scale pipe bend specimens with wall-thinning defects under a cyclic bending load together with a constant internal pressure of 10 MPa. The wall-thinning defect was located at the extrados and the intrados of the pipe bend specimens. A fully reversed cyclic in-plane bending displacement was applied to the specimens. For the pipe bends with wall thinning at the extrados, an axial crack occurred at the crown of the pipe bend rather than at the extrados where the defect was located. In addition, the fatigue life was longer than that of a sound pipe bend predicted from the design fatigue curve in ASME Sec.III, and it was less dependent on the axial length of the wall-thinning defect. For the pipe bends with wall thinning at the intrados, a circumferential crack occurred at the intrados. In this case, the fatigue life was much shorter than that of a sound pipe bend predicted from the design fatigue curve, and it clearly decreased with decreasing axial length of the wall-thinning defect.

Validation Study on Processing Grip Part of Tensile Specimen Acquired from Corroded Pipeline (부식이 존재하는 기존 노후 관로에서 인장 시편 가공 시 그립 가공 타당성에 대한 연구)

  • Nam, Young Jun;Kim, Jeong Hyun;Bae, Cheol Ho;Lim, Yun Mook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.40 no.2
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    • pp.191-195
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    • 2020
  • In this work, tensile tests, one of the most common test method to assess the condition of a corroded pipe, were conducted. According to ASTM E8 method, the use of flat or curved uni-axial tension test is allowed under the recommendation with the usage of grips corresponding to a curvature of the pipe. However, this method is not for corroded specimen. Furthermore, in the case of performing the multiple tensile tests with various curvatures, it is desirable not to produce zigs that fit each curvatures, if merely processing the specimen grip with curvature into the flat grip can show almost identical tensile behavior. Therefore, various tension simulations were conducted first to check if there exist any differences. Also, experiments on corroded tensile specimen were conducted and compared with the FEM simulation that reflects the actual geometry acquired from the 3D scanner.