• Title/Summary/Keyword: Liquid-solid

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A Study on Optimum Reheating Process of Automotive Aluminum Piston using Neural Network and the Taguchi Method in Semi-Solid forming (반용융 성헝에서의 다구찌 방법과 신경망을 이용한 자동차 알루미늄 피스톤의 최적 재가열 과정에 대한 연구)

  • 윤재민;김영호;박준홍;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.902-905
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    • 2000
  • As the manufacturing processes of automotive engine piston, gravity die-casting, squeeze casting, hot forging and powder forging process are generally used for the various specifications. As the semi-solid forming(SSF) is compared with conventional casting such as gravity die-casting and squeeze casting for the characteristics of its process, the product without inner defects such as gas porosity and segregation can be obtained and its microstructure is globular grain. In SSF process, the materials are heated up to the temperature between the solvus and liquidus line at which the materials exists in the form of liquid-solid mixture. In this time, Discussion is given about reheating process of row material and results are presented regarding accurate temperature and process variables controlling for right solid fractions.

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Applications of Semi-Solid Forming and its Problems (반용융 성형공정의 응용 및 문제점)

  • 강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.135-147
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    • 1997
  • The production of light metal parts using aluminum is mainly performed by die casting and squeeze casting, which directly fabricate the required shape from the liquid state. However, die casting is subject to defects such as shrinkage porosity and air trapped when molten metal enters the cavity, whilst squeeze casting also has defects due to turbulent flow in the die cavity. Both diecasting and sqeeze casting have inhomogeneous mechanical property in terms of dendritic structure during solidification. Active research has been carried out on semi-solid processing, rather than on conventional process methods such as die casting, which involve various problems. Therefore in this paper, to introduce the fundamental technology for d e design, in die casting and forging process with semi-solid materials, relationship between stress and strain of semi-solid materials, and for producing parts die design has been proposed as parameters of globulization of the microstructure and gate shape. The prevention of various defects to produce sound parts are also introduced.

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Quasi-Solid-State Hybrid Electrolytes for Electrochemical Hydrogen Gas Sensor

  • Kim, Sang-Hyung;Han, Dong-Kwan;Hong, SeungBo;Jeong, Bo Ra;Park, Bok-Seong;Han, Sang-Do;Kim, Dong-Won
    • Journal of Electrochemical Science and Technology
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    • v.10 no.3
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    • pp.294-301
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    • 2019
  • The quasi-solid-state hybrid electrolytes were synthesized by chemical cross-linking reaction of methacrylate-functionalized $SiO_2$ ($MA-SiO_2$) and tetra (ethylene glycol) diacrylate in aqueous electrolyte. A quasi-solid-state electrolyte synthesized by 6 wt.% $MA-SiO_2$ exhibited a high ionic conductivity of $177mS\;cm^{-1}$ at room temperature. The electrochemical $H_2$ sensor assembled with quasi-solid-state electrolyte showed relatively fast response and high sensitivity for hydrogen gas at ambient temperature, and exhibited better durability and stability than the liquid electrolyte-based sensor. The simple construction of the sensor and its sensing characteristics make the quasi-solid-state hydrogen sensor promising for practical application.

Characteristics of Composite Electrolyte with Graphene Quantum Dot for All-Solid-State Lithium Batteries (이종 계면저항 저감 구조를 적용한 그래핀 양자점 기반의 고체 전해질 특성)

  • Hwang, Sung Won
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.114-118
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    • 2022
  • The stabilized all-solid-state battery structure indicate a fundamental alternative to the development of next-generation energy storage devices. Existing liquid electrolyte structures severely limit battery stability, creating safety concerns due to the growth of Li dendrites during rapid charge/discharge cycles. In this study, a low-dimensional graphene quantum dot layer structure was applied to demonstrate stable operating characteristics based on Li+ ion conductivity and excellent electrochemical performance. Transmission electron microscopy analysis was performed to elucidate the microstructure at the interface. The low-dimensional structure of GQD-based solid electrolytes has provided an important strategy for stable scalable solid-state lithium battery applications at room temperature. This study indicates that the low-dimensional carbon structure of Li-GQDs can be an effective approach for the stabilization of solid-state Li matrix architectures.

Natural Dye Extraction from Merbau (Intsia bijuga) Sawdust: Optimization of Solid-Solvent Ratio and Temperature

  • Aswati MINDARYANI;Ali SULTON;Felix Arie SETIAWAN;Edia RAHAYUNINGSIH
    • Journal of the Korean Wood Science and Technology
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    • v.51 no.6
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    • pp.481-492
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    • 2023
  • The ecofriendly lifestyle has attracted considerable support for sustainable development. Natural dyes, as sustainable products, have become a research focus and development area for many scientists. Ecofriendly processing also supports circular sustainable development. This study effectively obtained tannins as a natural dye from merbau (Intsia bijuga) sawdust using water as an ecofriendly solvent. Merbau sawdust is an underutilized industrial waste. Temperature and solid-solvent ratio variations were performed to extract tannins from merbau sawdust. Temperature and solid-solvent ratio positively affected solution yield and tannin concentration. The optimal condition was identified using response surface methodology and experimental observations. A yield of 0.2217 g tannins/g merbau was obtained under the conditions of 333.15 K and 0.125 solid-solvent ratio. Extraction was controlled by convective mass transfer at the interface of solid particles.

Variation of Morphology of Solid Particles and Microstructure in Al-Si, Al-Cu and Mg-Al Alloys During Isothermal Heat-Treatment at Semi-Solid Temperatures (반고상 온도구역에서 등온유지한 Al-Si, Al-Cu 및 Mg-Al합금의 고상형상 및 조직의 변화)

  • Jung, Woon-Jae;Kim, Ki-Tae;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.16 no.6
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    • pp.556-564
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    • 1996
  • Variation of shape and size of solid particles and solute redistribution in Mg-9wt.%Al, AI-4.5wt.% Cu, and AI-7wt.%Si alloys were investigated when they were heated to semi-solid temperatures and held without stirring. In the case of Mg-9wt.% Al and Al-4.5wt.%Cu alloys, the polygonal shaped solid particles were agglomerated with non-uniform distribution, and there were no disappearance of the solid/solid boundary until the end of melting. But in the case of an Al-7wt.%Si alloys, two or three spherical shaped particles were coalesced or separated individually, and the coalesced particles had no solid/solid interface on the contrary to the prevous case. The maximum size of solid particles during isothermal heating at high temperature was smaller than that at lower temperature, but the time required to reach the maximum size at high temperature was shorter than that at lower temperature. The concentrations of main solute atom whose distribution coefficient is lower than 1, decreased in the primary solid particles as the liquid fraction increased, and the gradient of solute concentration was steeper in Mg-9wt.%Al alloy and Al-4.5wt.%Cu alloy than that of Al-7wt.%Si alloy.

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Determination of Solid Solution Treatment Condition of Mg-6Al-xZn(x=0,1,2) Alloys Fabricated by Squeeze Casting Method (용탕단조법에 의해 제조된 Mg-6Al-xZn(x=0,1,2) 합금의 용체화처리조건 규명)

  • Kang, Min-Cheol;Yoon, Il-Sung;Kim, In-Bae
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.4
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    • pp.281-288
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    • 1996
  • This study has been investigated the influence of solid solution treatment on the microstructure of Mg-6Al-xZn(x=0,1,2) alloys fabricated by squeeze casting process. The products having clean surface and fine microstructure are fabricated by adopting the liquid metal forging method. The microstructures of as-fabricated state show ${\beta}(Mg_{17}Al_{12})$ precipitates between the dendrite boundaries. It is found that the hardness of the alloys is increased with increasing amount of zinc due to the solid solution hardening effect of zinc. In the changes of microstructure upon solid solution treatment time at $405^{\circ}C$, ${\beta}$ phases are dissolved in ${\alpha}$ matrix up to 1hr and the microstructure are coarsened rapidly after 2hrs. The microhardness are decreased rapidly until 1hr of solution treatment time and then stabilized. From the above results, it is concluded that the optimum solid solution treatment condition for Mg-6Al-xZn alloys is at $405^{\circ}C$ for 1hr. The solution treatment time is greatly reduced comparing to conventional casting(at $385{\sim}418^{\circ}C$ for 10~14hrs) due to the formation of the super-saturated solid solution by liquid metal forging.

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Optimal Reheating Condition of Semi-solid Material in Semi-solid Forging by Neural Network

  • Park, Jae-Chan;Kim, Young-Ho;Park, Joon-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.49-56
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    • 2003
  • As semi-solid forging (SSF) is compared with conventional casting such as gravity die-casting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally, SSF consists of reheating, forging, and ejecting processes. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power has large effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time for predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted from the reheating experiments. Results by neural network were in good agreement with those by experiment. Polynominal regression analysis was formulated using the test data from neural network. Optimum processing condition was calculated to minimize the grain size and solid fraction standard deviation or to maximize the specimen temperature average. Discussion is given about reheating process of row material and results are presented with regard to accurate process variables fur proper solid fraction, specimen temperature and grain size.