• 제목/요약/키워드: Liquid-phase sintering

검색결과 338건 처리시간 0.024초

PVA를 이용한 Solution-Polymerization 합성법에 의하여 제조된 Mullite-Cordierite 복합체의 소결특성 (Characteristic of Sintering of Mullite-Cordierite Composite by a Solution-Polymerization Route Employing PVA)

  • 이용석;이병하
    • 한국세라믹학회지
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    • 제42권3호
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    • pp.155-164
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    • 2005
  • PVA론 이용한 solution-polymerization법에 의해 mullite싸 cordierite 및 mullite-cordierite 복합분말을 합성한 실험 결과를 바탕으펀, 소결조제로서 $TiO_2$를 액상 첨가한 후 mullite-cordierite 합성분말을 제조하고 그때의 소결특성을 조사하였다. 각 조성에 대해 $1300^{\circ}C$에서 하소한 후 planetary mill로 4시간 분쇄를 행하여 합성분말을 준비하였다. 이 합성분말을 사용하여 cordierite의 분해가 일어나지 않는 $1450^{\circ}C$로 소결을 행하였다. 그 결과, mullite $100\%$인 조성에서는 소결시간에 관계없이 원활한 소결이 이루어지지 않았으나, cordierite의 양이 증가함에 따라 상대밀도가 $98\%$ 이상으로 증가하며 소결성이 향상되어졌다 또한 소결시간이 증가함에 따라 mullite와 cordierite의 비율이 50 : 50인 조성의 경우, 16시간 소결하였을 때 복합체치 치밀화로 인해 190MPa의 강도값과 $3.07{\times}10^{-6}/^{\circ}C$의 열팽창계수값을 나타내었다. 하지만 그 이상의 조성에In-1는 cordierite로 인한 액상의 과다생성으로 인해 소결특성은 좋지 않았다. 소결조제로서의 $TiO_2$ 첨가 영향에 대한 조사에서도 $TiO_2$의 함량이 증가함에 따라 mullite의 주상으로의 성장자 cordierite의 액상 증가가 더 빠르게 일어남이 확인되었지만, 이 때문에 $5wt\%$에서는 오히려 특성값이 저하됨이 확인되었다.

$Li_2O-Al_2O_3-SiO_2$계 소지의 Mullite 첨가에 의한 열적, 기계적 특성에 관한 연구 (Thermal, Mechanical Properties of LAS with the Addition of Mullite)

  • 최도문;유재근;이응상
    • 한국세라믹학회지
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    • 제30권5호
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    • pp.381-388
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    • 1993
  • Due to the anisotropy of thermal expansion, LAS system which has low thermal expansion property is hard to obtain a dense sintered body. Therefore, the thermal expansion coefficient and the mechanical strength were decreased. In this study, mullite, which has good mechanical properties in high temperature and comparatively low thmeral expansion coefficient, was taken as a additive in LAS system. And then, sintering, thermal, and mechanical properties were investigated. The results are follows; When mullite is added in eucryptite composition (Li2O.Al2O3.2SiO2) of LAS system, the creation of liquid phase results in the densification of sintered body and the specimen sintered at 136$0^{\circ}C$ for 2 hours shows optimum sintering condition. With the addition of mullite in eucryptite composition, mechanical strength is increased by the control of grain growth. Especially, flexual strength of EM0 specimen was about double value than the basic composition. Thermal expansion coefficients of EM0 and EM15 specimens sintered at 136$0^{\circ}C$ were -8.23$\times$10-6/$^{\circ}C$ and -4.90$\times$10-6/$^{\circ}C$ in the temperature range of RT.~80$0^{\circ}C$. As the mullite content are increased, negative thermal expansion ratios are decreased.

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사출성형용 Stellite미분말의 소결 치밀화에 관한 연구 (A Study on the Densifcation of Stellite Fine Powder for Iniection Molding)

  • 임태환
    • 한국분말재료학회지
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    • 제4권2호
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    • pp.113-121
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    • 1997
  • The densification of the compacts of Co+32%Cr+20%W+l.5%C, Co+32%Cr+20%W+3.0%C and Co+32%Cr+20%W+4.5%C sintered under $H_2$ gas or vacuum was investigated. The effect of V and B addition on the densification was also investigated. The densification of these compacts were always incomplete regardless of sintering atmosphere, temperature and time. The amounts of oxygen and carbon in compacts sintered in $H_2$ for 3.6ks at 1523K were 0.105~0.160 mass% and 0.33~0.89 mass%, respectively. And those in vacuum were 0.028~0.032% and 0.957~4.08%, respectively. Relative density(Ds) of Co+29%Cr+17%W+3.0%C compact containing 6%V and Co+32%Cr+20%W+2.97%C compact containing 0.03%B were 99 and 100%, respectively, indicating complete densification by solid phase sintering. Victors hardness of sintered compacts containing 6%V or 0.03%B were 632 and 568, showing 50~60% increase in comparison to those without V or B. These results can be explained in terms of oxidation/reduction of oxides and equilibrium pressure of CO in isolated pore, instead of presence of liquid formation and grain boundary separation from pores due to large grain growth.

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Sr 페라이트의 자기특성에 미치는 첨가물의 영향 (The Effect of Additives on the Magnetic Properties of Sr-Ferrite)

  • 임재근;오응철;서강수;정병두;신용진
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1991년도 추계학술대회 논문집
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    • pp.37-39
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    • 1991
  • This paper is studies the effects of additives on the magnetic properties of Sr-ferrite. The specimens have been composed of SrO and Fe$_2$O$_3$with ratio of 1:5.9. As 1st additives, it is mixed to 0.2wt%, 0.7wt% and 1wt% of CaCo$_3$with 0.3wt% SiO$_2$. As 2nd addition, it is mixed to 0.5wt%, 1wt% of Na$_2$SiO$_3$, 0.5wt%, 1wt% of Cr$_2$O$_3$and 0.5wt%, 1wt% of Al$_2$O$_3$and sintering conditions was carried out at 1210$^{\circ}C$, 1230$^{\circ}C$ and 1250$^{\circ}C$. From experiments on the magnetic properties of specimen, the results were shown follows; (1) In case of additive SiO$_2$and CaO, it is stable magnetoplumbite structure for liquid phase grown, enhances mignetic propertics. (2) In case of basic compositions + 0.5wt% Al$_2$O$_3$, it is confirmed better properties by increasing of the coercivity than 0.5wt% Cr$_2$O$_3$additives. (3) In case of mixed additives of Cr$_2$O$_3$and Al$_2$O$_3$, magnetic propeties decrease with sintering density.

다양한 첨가물에 의한 고전압 ZnO 바리스터의 미세구조 (Microstructure of High Voltage ZnO Varistors by Various Addition.)

  • 오수홍;기현철;장동환;홍경진;김태성
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 영호남학술대회 논문집
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    • pp.185-189
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    • 2000
  • ZnO varistor has many merits as compared with SiC varistor. But, because of leakage current and non-linear coefficient, it has unstable function properties. For the purpose of improvement of ZnO varistor properties, ZnO varistor is studied according to sintering condition and mixing condition. ZnO varistor, $ZnO-Bi_2O_2-Y_2O_3-MnO-Cr_2O_3-Sb_2O_3$ series, is fabricated with $Sb_2O_3$ mol ratio(0.5-4[mol%]) and sintered at $1250[^{\circ}C]$ In accordance with $Sb_2O_3$ mol ratio and sintering temperature, grain size and non-linear coefficient are measured. The specimen, $Sb_2O_3$ mol ratio is 1[mol%], has small grain size. It has best properties because of its liquid phase shape. When $Sb_2O_3$ mol ratio is 1[mol%], grain size is decreased.

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용탕 침투법을 이용한 복합 삽입 금속의 제조 (Fabrication of Composite Filler Metal by Melt Infiltration)

  • 박흥일;김지태;김우열
    • 한국주조공학회지
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    • 제23권5호
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    • pp.244-250
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    • 2003
  • The aim of this study is fabricating of composite filler metal (CFM) by a combination of selective laser sintering (SLS) of stainless steel powders (RapidSteel $2.0^{TM}$ and liquid phase infiltration of Ag-28 wt.%Cu alloy. Porous stainless steel body with inter-connected pore channels was fabricated by SLS, binder decomposing and densification processes. By the direct contact infiltration, the narrow inter-particle channels of the porous body were completely filled with the Ag-28 wt.%Cu alloy infiltrant. During infiltration, the dissolved elements of Fe, Ni and Cr from the porous body were solved into copper solid solution phases, which consist of eutectic structure of composite metal matrix. The S10C/CFM/S10C joints, which have narrow clearance gaps between them up to 10 micrometers, were joined successfully by self-feeding of filler metal from the matrix of CFM. The CFM kept its original thickness and microstructure after brazing. The tensile strength of brazed specimen was higher than 30 kgf/$mm^2$ and showed a typical ductile fracture mode in the CFM.

인공경량골재의 표피층 구조가 흡수된 물의 방출속도에 미치는 영향 (Effect of Shell Structure of Artificial Lightweight Aggregates on the Emission Rate of Absorbed Water)

  • 강승구
    • 한국세라믹학회지
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    • 제45권11호
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    • pp.750-754
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    • 2008
  • The artificial aggregates with dense surface layer (shell) was fabricated and the dependence of water emission rate upon the shell structures was studied. The EAF dust containing many flux components and waste white clay with ignition loss of above 48% were used as for liquid phase and gas forming agents during a sintering process respectively. In addition, the shell structure was modified with various processes and the modification effect on water emission rate was analyzed. The pores under $10{\mu}m$ were found in the sintered artificial light aggregates and disappeared by incorporating to a bigger pore during re-sintering. The water emission rate in an initial step depended on a void content of aggregates filled in a bottle rather than a shell structure. But, after 7 days where the water emission of the aggregate with a shell is above 40%, the shell of aggregates suppressed the water emission. The core of aggregates was exposed and most shell was lost when crushed to smaller size so, the ability for suppressing water emission of the crushed aggregates decreased. The activation energy for the water emission was $3.46{\pm}0.25{\times}10^{-1}$J/mol for the most specimens showing that the activation energy is irrelevant to the pore size distribution and shell structure.

$Bi_2O_3$와 CaO 첨가에 따른 PLC용 자심 재료의 물성 (Dependence of the physical properties for magnetic core materials on the concentrations of $Bi_2O_3$ and CaO)

  • 안용운;이해연;김종령;김현식;오영우
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 초전도 자성체
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    • pp.64-67
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    • 2002
  • The Physical and magnetic properties such as microstructure, permeability and power loss of Ni-Zn ferrite with composition of $Ni_{0.8}Zn_{0.2}Fe_2O_4$, were investigated as the function of $Bi_2O_3$ and CaO contents. The power loss increased in proportion to the amount of $Bi_2O_3$ up to 0.3 wt% but it decreased over than 0.3 wt% addition. The highest permeability of 134 was obtained to the specimen added 1.0 wt% $Bi_2O_3$ since $Bi_2O_3$ contents were strongly dominant to grain growth and size than that of CaO. $Bi_2O_3$ liquid phase created during sintering process promoted sintering and grain growth so that grain size and permeability increased compared to that of the specimens which were sintered with free-additive and CaO. Also, lots of pores existed in the specimen which was added $Bi_2O_3$ wt% with the biggest grain size.

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반도성 $BaTiO_3$ 세라믹스의 미세구조 및 PTCR 특성에 미치는 $MnO_2$ 첨가 효과 (Effect of $MnO_2$ Addition on the MIcrostructure and PTCR Characteristics in Semiconducting $BaTiO_3$ Ceramics)

  • 김준수;김홍수;백남석;이병하
    • 한국세라믹학회지
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    • 제32권5호
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    • pp.567-574
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    • 1995
  • The effect of MnO2 addition to 0.1mol% Sb2O3-doped BaTiO3 ceramics on microstructure and PTCR characteristics was studied. The PTCR characteristics was observed when 0.01 and 0.02 wt% MnO2 were added and sintered at 132$0^{\circ}C$ for 1 hour. The characteristics can be explained by the changes in the number and size of the abnormal grain growth due to the liquid phase during sintering. when the amount of MnO2 addition was 0.03 wt%, the sample showed NTCR characteristics with room-temperature resistivity over 109 Ωm regardless of the sintering temperature. This behavior can be described by the microstructure change due to the abnormal grain growth and charge compensation effect by MnO2 added. The room-temperature resistivity was increased as the amount of MnO2 was increased. And the specific resistivity ratio (pmax/pmin) showed maximum at 0.02wt% MnO2.

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첨가제 변화에 따른 Ni0.8Zn0.2Fe2O2 의 미세구조와 자기적 특성 (The Effects of Additives on Microstructure and Magnetic Properties of Ni0.8Zn0.2Fe2O2)

  • 오영우;이선학;이해연;김현식
    • 한국전기전자재료학회논문지
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    • 제15권5호
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    • pp.406-411
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    • 2002
  • Ni-Zn ferrite is required to have predominant and stable characteristics in the range of high frequency for the power line communication, so that microstructures and magnetic properties such as power loss and initial permeability in $Ni_{0.8}Zn_{0.2}Fe_2O_4$ were investigated in terms of variable $Bi_2O_3,CaO$ and $V_2O_5$ contents. $Bi_2O_3$ and $V_2O_5$ liquid phase created during sintering process promoted sintering and grain growth but much of the closed pore existed in the grains. The grain size of the specimens with $V_2O_5$ of over 0.5 wt% decreased as the result of "pinning effect"and the resonance frequency increased with CaO of 0.3we%. The high initial permeability of 81.52%, resonance frequency of 17.05 MHz and low power loss of 17,858 kW/$\textrm{m}^3$ were obtained from the samples with $Bi_2O_3$ of 0.5, CaO of 0.3, and $V_2O_5$ of 0.7 wt%.