• 제목/요약/키워드: Liquid-phase sintering

검색결과 338건 처리시간 0.033초

SiC-$TB_2$ 복합체의 특성에 미치는 annealing의 영향 (Effect of Annealing on Properties of SiC-$TiB_2$ Composites)

  • 신용덕;주진영;고태헌;김영백
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1289-1290
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    • 2007
  • The composites were fabricated 61Vo.% ${\beta}$-SiC and 39Vol.% $TiB_2$ powders with the liquid forming additives of 12wt% $Al_{2}O_{3}+Y_{2}O_{3}$ as a sintering aid by pressure or pressureless annealing at $1650^{\circ}C$ for 4 hours. The present study investigated the influence of annealed sintering on the microstructure and mechanical of SiC-$TiB_2$ electroconductmive ceramic composites. Reactions between SiC and transition metal $TiB_2$ were not observed in the microstructure and the phase analysis of the SiC-$TiB_2$ electroconductive ceramic composites. Phase analysis of SiC-$TiB_2$ composites by XRD revealed mostly of ${\alpha}$-SiC(6H), $TiB_2$, and In Situ YAG($Al_{5}Y_{3}O_{12}$). The relative density, the flexural strength, the Young's modulus showed the highest value of 86.69[%], 136.43[MPa], 52.82[GPa] for pressure annealed SiC-$TiB_2$ ceramic composites.

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LAS($Li_2O.Al_2O_3.SiO_2$)계 소지의 소결특성에 관한 연구 (The Study of Sintering Characteristics in LAS(Li2O.Al2O3.SiO2) System)

  • 이응상;박현;김동환
    • 한국세라믹학회지
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    • 제29권2호
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    • pp.127-135
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    • 1992
  • It has been reported that natural petalite showed a low negative thermal coefficient and wide coefficient and wide coexisting region with liquid phase in Li2O-Al2O3-SiO2 system. Therefore, we investigated variation of microstructure and thermal and mechanical properties when the amount of SiO2 content in petalite compound and MgO addition to it compound were changed. As SiO2 content exceeded 80 wt%, crystal phases of $\beta$-cristobalite and $\beta$-spondumene solid solution were formed. Generally, the densification and bending strength were increased by the addition of MgO, but the positive thermal coefficient was found in the case of MgO 10 wt% addition because of second phase and glassy phase.

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Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • 한국재료학회지
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    • 제20권11호
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

Fe-Based Nano-Structured Powder Reinforced Zr-Based Bulk Metallic Glass Composites by Powder Consolidation

  • Cho, Seung-Mok;Han, Jun-Hyun;Lee, Jin-Kyu;Kim, Yu-Chan
    • 한국재료학회지
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    • 제19권9호
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    • pp.504-509
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    • 2009
  • The Zr-based bulk metallic glass matrix composites of a mixture of gas-atomized metallic glass powders and Fe-based nanostructured powders were fabricated by spark plasma sintering. The Fe-based nanostructured powders adopted for the enhancement of plasticity were well distributed in the matrix after consolidation, and the matrix remains as a fully amorphous phase. The successful consolidation of metallic glass matrix composite with high density was attributed to viscous flow in the supercooled liquid state during spark plasma sintering. Unlike other amorphous matrix composites, in which improved ductility could be obtained at the expense of their strength, the developed composite exhibited improvement both in strength and ductility. The ductility improvement in the composite was considered to be due to the formation of multiple shear bands under the presence of the Fe-based nanostructured particles.

Microstructure and Tensile Properties of Tungsten Heavy Alloys

  • Islam, S.H.;Qu, X.H.;Akhtar, F.;Feng, P.Z.;Hea, X.B.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.547-548
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    • 2006
  • The main object of this research was to examine the effect of sintering conditions on the microstructure of tungsten heavy alloys and how the resulting modification of the microstructure can be used to optimize their mechanical properties. Alloys composed of 88%, 93% and 95% wt. of tungsten and the balance is Ni: Fe in the ratio of 7:3 were sintered at different temperatures for different sintering holding times in hydrogen atmosphere. It was shown that the mechanical properties of the alloys, and especially their ductility, are harmed when tungsten grains are contiguous.

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Magneto-transport Properties of La0.7Sr0.3Mn1+dO3-Manganese Oxide Composites Prepared by Liquid Phase Sintering

  • Kim, Hyo-Jin;You, Jae-Hyoung;Choi, Soon-Mi;Yoo, Sang-Im
    • Journal of Magnetics
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    • 제19권3호
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    • pp.221-226
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    • 2014
  • Significantly enhanced low-field magnetoresistance (LFMR) and maximum dMR/dH {$(dMR/dH)_{max}$} values were successfully achieved from $La_{0.7}Sr_{0.3}MnO_3$(LSMO)-manganese oxide composite samples prepared by liquid phase sintering, compared with those of the same composites prepared by solid state reaction. For this study, pure LSMO and LSMO-manganese oxide composites with various nominal compositions of (1-x)LSMO-$xMn_2O_3$ (x = 0.1, 0.2, 0.3, 0.4, and 0.8) were sintered at $1450^{\circ}C$, above the eutectic temperature of $1430^{\circ}C$, for 1 h in air. The highest LFMR value of 1.28% with the highest $(dMR/dH)_{max}$ value of 21.1% $kOe^{-1}$ was obtained from the composite sample with x = 0.3 at 290 K in 500 Oe. This enhancement of LFMR and $(dMR/dH)_{max}$ values is ascribed to efficient suppression of magnetic disorder at the LSMO grain boundary, by forming a characteristic LSMO-manganese eutectic structure.

ZnO-Co3O4-Cr2O3-La2O3 세라믹스의 결함과 입계 특성에 미치는 CaCO3의 영향 (Effects of CaCO3 on the Defects and Grain Boundary Properties of ZnO-Co3O4-Cr2O3-La2O3 Ceramics)

  • 홍연우;하만진;백종후;조정호;정영훈;윤지선
    • 한국전기전자재료학회논문지
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    • 제31권5호
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    • pp.307-312
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    • 2018
  • Liquid phases in ZnO varistors cause more complex phase development and microstructure, which makes the control of electrical properties and reliability more difficult. Therefore, we have investigated 2 mol% $CaCO_3$ doped $ZnO-Co_3O_4-Cr_2O_3-La_2O_3$ (ZCCLCa) bulk ceramics as one of the compositions without liquid phase sintering additive. The results were as follows: when $CaCO_3$ is added to ZCCLCa ($644{\Omega}cm$) acting as a simple ohmic resistor, CaO does not form a secondary phase with ZnO but is mostly distributed in the grain boundary and has excellent varistor characteristics (high nonlinear coefficient ${\alpha}=78$, low leakage current of $0.06{\mu}A/cm^2$, and high insulation resistance of $1{\times}10^{11}{\Omega}cm$). The main defects $Zn_i^{{\cdot}{\cdot}}$ (AS: 0.16 eV, IS & MS: 0.20 eV) and $V_o^{\bullet}$ (AS: 0.29 eV, IS & MS: 0.37 eV) were found, and the grain boundaries had 1.1 eV with electrically single grain boundary. The resistance of each defect and grain boundary decreases exponentially with increasing the measurement temperature. However, the capacitance (0.2 nF) of the grain boundary was ~1/10 lower than that of the two defects (~3.8 nF, ~2.2 nF) and showed a tendency to decrease as the measurement temperature increased. Therefore, ZCCLCa varistors have high sintering temperature of $1,200^{\circ}C$ due to lack of liquid phase additives, but excellent varistor characteristics are exhibited, which means ZCCLCa is a good candidate for realizing chip type or disc type commercial varistor products with excellent performance.

$Si_3N_4$ 가스압 소결체의 미세조직과 기계적 성질에 미치는 공정변수의 영향 (Effect of Sintering Variables on the Microstructure and Mechanical Properties of the Gas Pressure Sintered $Si_3N_4$)

  • 박동수;김해두;정중희
    • 한국세라믹학회지
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    • 제31권2호
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    • pp.129-136
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    • 1994
  • Si3N4 with 6w/o Y2O3 and 1.5w/o Al2O3 has been gas pressure sintered and its densification behavior and the effect of the sintering variables on the microstructure and mechanical properties were investigated. Densification rate was higher at temperature below 1775$^{\circ}C$ and between 187$0^{\circ}C$ and 195$0^{\circ}C$ than between 1775$^{\circ}C$ and 187$0^{\circ}C$. The faster densification at temperature between 187$0^{\circ}C$ and 195$0^{\circ}C$ was thought to be due to the increased amount of liquid phase resulting from the increased amount of Si3N4 dissolving in the liquid. $\beta$-Si3N4 and Y-disilicate at temperatures below 1775$^{\circ}C$, and only $\beta$-Si3N4 at 187$0^{\circ}C$ and above were detected by XRD analysis. Three different two-step schedules were employed to obtain sintered body with above 99% theoretical density and to investigate the effect of the sintering variables on the density, the microstructure and the mechanical properties of the sintered body. The sintered density did not change with the heating rate, and the microstructure became coarser as the temperature increased. The strength decreased with the width of $\beta$-Si3N4 grain, while the fracture toughness increased with the square root of it. A ceramic cutting tool made of the sintered body showed an uniform flank wear after the cutting test.

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Clay-EAF Dust계 소지의 소결온도 범위에 미치는 Al2O3의 영향 (The Effect of Al2O3 upon Firing Range of Clay-EAF Dust System Body)

  • 김광수;강승구;이기강;김유택;김영진;김정환
    • 한국세라믹학회지
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    • 제40권5호
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    • pp.494-500
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    • 2003
  • 금속 제련공정에서 배출되는 특정폐기물인 EAF(Electrical Arc furnace) dust를 점토와 혼합하여 건축용 벽돌을 제조함에 있어 A1203의 첨가가 소결범위에 미치는 영향을 연구하였다. $Al_2$O$_3$ 첨가되지 않은 시편은 1200-125$0^{\circ}C$에서 과량의 액상에 의해 기포가 형성되고 개기공(open pores)이 감소함으로 겉보기 밀도가 크게 감소하였으며 125$0^{\circ}C$ 이상에서는 기포가 시편 외부로 소멸되어 흡수율이 증가되었다. 그러나 $Al_2$O$_3$가 첨가된 Clay-Dust 계 소결체는 1200-125$0^{\circ}C$ 구간에서 소결온도에 따른 밀도 변화율이 크게 감소되었고, 125$0^{\circ}C$ 이상에서는 흡수율(%)의 증가율이 둔화되었다. $Al_2$O$_3$가 첨가되지 않은 시편은 1275$^{\circ}C$에서 소결된 경우 cristobalite상이 주된 상인 반면, mullite(3Al$_2$O$_3$ 2SiO$_2$)상은 소량 합성되었고, 원료성분인 hematite(FeAl$_2$O$_4$)는 소멸되지 않아 액상이 과량 생성되는 조성임을 확인하였다. 반면 $Al_2$O$_3$가 l5 wt% 첨가된 시편의 경우, 1275$^{\circ}C$에서 cristobalite는 완전 소멸되고 mullite상이 합성되어 주상이 되며, hematite 상이 일부 AI$_2$O$_3$와 반응하여 hercynite(FeAl$_2$O$_4$)상을 형성하여 액상 생성량이 많지 않을 것으로 분석되었다. 이상의 결과로부터 Clay-Dust계에 $Al_2$O$_3$를 첨가하면 액상의 발생량과 특성 및 결정상 종류를 변화시켜줌으로써 시편물성의 변화율을 감소시켜 소결온도 범위를 넓히는 효과가 있는 것으로 분석되었다.

Na2Ti6O13를 도핑한 0.94BaTiO3-0.06(Bi0.5Na0.5)TiO3 세라믹스의 미세구조와 Positive Temperature Coefficient of Resistivity 특성 (Microstructure and Positive Temperature Coefficient of Resistivity Characteristics of Na2Ti6O13-Doped 0.94BaTiO33-0.06(Bi0.5Na0.5)TiO3 Ceramics)

  • 차유정;정영훈;이영진;백종후;이우영;김대준
    • 한국재료학회지
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    • 제20권11호
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    • pp.575-580
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    • 2010
  • The microstructure and positive temperature coefficient of resistivity (PTCR) characteristics of 0.1 mol%$Na_2Ti_6O_{13}$ doped $0.94BaTiO_3-0.06(Bi_{0.5}Na_{0.5})TiO_3$ (BBNT-NT001) ceramics sintered at various temperatures from $1200^{\circ}C$ to $1350^{\circ}C$ were investigated in order to develop eco-friendly PTCR thermistors with a high Curie temperature ($T_C$). Resulting thermistors showed a perovskite structure with a tetragonal symmetry. When sintered at $1200^{\circ}C$, the specimen had a uniform microstructure with small grains. However, abnormally grown grains started to appear at $1250^{\circ}C$ and a homogeneous microstructure with large grains was exhibited when the sintering temperature reached $1325^{\circ}C$. When the temperature exceeded $1325^{\circ}C$, the grain growth was inhibited due to the numerous nucleation sites generated at the extremely high temperature. It is considered that $Na_2Ti_6O_{13}$ is responsible for the grain growth of the $0.94BaTiO_3-0.06(Bi_{0.5}Na_{0.5})TiO_3$) ceramics by forming a liquid phase during the sintering at around $1300^{\circ}C$. The grain growth of the BBNT-NT001 ceramics was significantly correlated with a decrease of resistivity. All the specimens were observed to have PTCR characteristics except for the sample sintered at $1200^{\circ}C$. The BBNT-NT001 ceramics had significantly decreased $\tilde{n}_{rt}$ and increased resistivity jump with increasing sintering temperature at from $1200^{\circ}C$ to $1325^{\circ}C$. Especially, the BBNT-NT001 ceramics sintered at $1325^{\circ}C$ exhibited superior PTCR characteristics of low resistivity at room temperature ($122\;{\Omega}{\cdot}cm$), high resistivity jump ($1.28{\times}10^4$), high resistivity temperature factor (20.4%/$^{\circ}C$), and a high Tc of $157.9^{\circ}C$.