• Journal of the Korean Society of Propulsion Engineers
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• v.20 no.3
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• pp.37-53
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• 2016

This paper deals with an optimal output control for Space Shuttle Main Engine (SSME), a liquid propellant rocket engine using a staged-combustion cycle. For this purpose, we modeled simplified mathematical model of SSME using each SSME component divided into 7 major categories and found trim points called Rated Propulsion Level (RPL). For design the closed-loop system of SSME, we designed optimal output feedback Linear Quadratic Regulation (LQR) control system using SSME linearized model under RPL 104% and demonstrated the performance of the controller through numerical simulation.

• 한국신재생에너지학회:학술대회논문집
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• 2011.11a
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• pp.138-138
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• 2011

GTL(Gas to Liquid) 합성유 생산 공정은 크게 합성가스 개질공정(reformer), FT 반응공정, upgrading 공정으로 구성된다. 본 연구에서는 FT 반응기에 유입되는 합성가스의 생산공정인 개질공정 최적화 시뮬레이션을 수행하였다. 기존에 HYSYS 공정 모사 tool로 구현한 개질공정 모델에 dynamic simulation을 적용하여 공정 운전 시간 변화에 따른 온도/압력/조성의 일정범위 별 생산 가스의 성분비를 모사하고자 한다. Dynamic 공정 시뮬레이션은 모사 대상 공정의 운전 시간 별 결과값 변화를 산출할 수 있는 방법으로 기존 정상상태(steady-state) 시뮬레이션에 비해 현실 공정의 운전 변수를 보다 더 정확하게 반영할 수 있는 장점이 있다. 본 시뮬레이션은 1bpd급 GTL 파일럿 플랜트의 설계 자료를 근거로 수행되었으며, 향후 운전 데이터를 feedback하여 최적의 운전 매뉴얼 도출자료로 활용코자 한다. 아울러, 다음의 시간 변화별 모사 결과 데이터들을 산출하고 공정의 최적운전 조건을 분석하고자 한다. - 시간에 따른 공정의 온도/압력 변화, 이에 연동되는 반응기 출구의 1) $H_2$/CO 비율, 2) $CH_4$ conversion, 3) $CO_2$ conversion 본 연구의 결과 데이터를 1bpd급 GTL 플랜트 내 합성가스 개질공정의 운전조건 최적화에 적용코자 하며, 이는 개질반응기의 안정적인 연속운전을 통한 GTL 통합공정의 운전 효율향상에 기여 가능하리라 기대된다. 향후 개질공정의 후단공정인 FT 합성공정 시뮬레이션 과업과 연계하여 GTL 통합공정 시뮬레이션 및 최적화에 따른 실증 규모의 스케일업 기반 데이터를 마련할 수 있을 것이다.

• Corrosion Science and Technology
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• v.12 no.4
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• pp.179-184
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• 2013

Pipe wall thinning caused by erosion and corrosion can adversely affect the operation of aged nuclear power plants. Some injured workers owing to pipe rupture has been reported and power reduction caused by unexpected pipe damage has been occurred consistently. Therefore, it is important to develop erosion-corrosion damage prediction model and investigate its mechanisms. Especially, liquid droplet impingement erosion(LDIE) is regarded as the main issue of pipe wall thinning management. To investigate LDIE mechanism with corrosion environment, we developed erosion-corrosion damage simulation apparatus and its capability has been verified through the preliminary damage experiment of 6061-Al alloy. The apparatus design has been based on ASTM standard test method, G73-10, that use high-speed rotator and enable to simulate water hammering and droplet impingement. The preliminary test results showed mass loss of 3.2% in conditions of peripheral speed of 110m/s, droplet size of 1mm-diameter, and accumulated time of 3 hours. In this study, the apparatus design revealed feasibility of LDIE damage simulation and provided possibility of accelerated erosion-corrosion damage test by controlling water chemistry.

• Journal of Welding and Joining
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• v.35 no.2
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• pp.13-22
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• 2017

In laser full penetration welding process, full penetration hole(FPH) is formed as a result of force balance between the vapor pressure and the surface tension of the surrounding molten metal. In this work, a three-dimensional numerical model based on a conserved-mass level-set method is developed to simulate the transport phenomena during laser full penetration welding process, including full penetration keyhole dynamics. Ray trancing model is applied to simulate multi-reflection phenomena in the keyhole wall. The ghost fluid method and continuum method are used to deal with liquid/vapor interface and solid/liquid interface. The effects of processing parameters including laser power and scanning speed on the resultant full penetration hole diameter, laser energy distribution and energy absorption efficiency are studied. The model is validated against experimental results. The diameter of full penetration hole calculated by the simulation model agrees well with the coaxial images captured during laser welding of thin stainless steel plates. Numerical simulation results show that increase of laser power and decrease of welding speed can enlarge the full penetration hole, which decreases laser energy efficiency.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.218-223
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• 2017

This paper deals with a fault diagnosis algorithm using the Kalman filter for a 75-ton Liquid Propellant Rocket Engine (LPRE). To design the Kalman filter, we linearized a non-linear simulation model of a 75-ton LPRE at an operating point, and checked the performance of the Kalman filter by comparing the measured values with estimated values of the states. Then, we artificially injected a fault of the turbopump efficiency into the simulation to confirm the performance of the fault diagnosis algorithm with the developed Kalman filter by comparing the variation of the residuals of the normal state with that of the fault cases.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.9
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• pp.123-134
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• 1999

A new forming technology has been developed to fabricate near-net shape components by using aluminum alloys with globular microstructure. The estimations of filling characteristic in the forging simulation with arbitrarily shaped dies of SSM are calculated by finite element method with proposed algorithm. The proposed model and various boundary conditions for arbitrarily shaped die are investigated with the coupling calculation between the liquid phase flow and the solid phase deformation. The simulation processes with arbitrarily shaped dies are performed on the isothermal conditions and axisymmetric problems. To analyze the forging process simulation with SSM, new stress-strain relationship for semi-solid behaviour is described, and forging the liquid flow. Furthermore, For the purpose of getting net shape of SSM, it is important to be obtain a solid fraction in forging process with arbitrarily shaped dies. To produce a automotive part which have good mechanical properties, the filling pattern in accordance with die velocity and solid fraction distribution has to be estimated for arbitrarily shaped die.

• Nuclear Engineering and Technology
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• v.51 no.2
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• pp.410-423
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• 2019

Fire suppression using a water mist nozzle directly above an n-Heptane pool in a fire compartment with a door opening was numerically investigated using the Fire Dynamics Simulator (FDS) for the purpose of application in nuclear power plants. Input parameters for the numerical simulation were determined by experimental measurements. Water mist was activated 10 s after the fire began. The sensitivity analysis was conducted for three input parameters: total number of cubic cells of 6032-2,926,400, droplets per second of 1000-500,000, and extinguishing coefficient of 0-100. In a new simple calibration method of this study, the extinguishing coefficient yielding the fire suppression time closest to that measured by experiments was found for use as the FDS simulation input value. When the water mist jet flow made contact with the developed fire, the heat release rate instantaneously increased, and then rapidly decreased. This phenomenon occurred with a displacement of the flame near the liquid fuel pool. Changing the configuration of the door opening with different aspect ratios and opening ratios had impact on the maximum value of the heat release rate due to the flame displacement.

• Journal of computational fluids engineering
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• v.18 no.2
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• pp.17-25
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• 2013

The process of flow through porous media is of interest a wide range of engineering fields and areas, and the importance of fluid flow with a change in phase arises from the fact that many industrial processes rely on these phenomena for materials process, energy transfer. Especially, the flow phenomena of cryogenic liquid subjected to evaporation is of interest to investigate how the cryogenic liquid behaves in the porous structure. In this study, thermo physical properties, morphological properties of the glass wool with different bulk densities in terms of its temperature-dependence and permeability behaviors under different applying pressure are discussed. Using the experimentally determined properties, characteristics of two main experimental results are investigated. In addition, simulation results are used to realize the cryogenic liquid's flow in porous media, and are compared with experimental results. By using the experimentally determined properties, more reasonable results can be suggested in dealing with porous media flow.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.4
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• pp.65-72
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• 2011

Numerical simulation has been performed to investigate the bubbly flow in the liquid with vertical temperature gradient. The objective of this study is to establish an accurate numerical prediction program of gas-liquid two-phase flows in a vertical temperature gradient condition, whose mathematical model is formulated by the Eulerian-Lagrangian model. The present numerical results reveal the temperature mixing mechanism and the fluid dynamical characteristics induced by the bubbly flow in the liquid with stratified temperature. The effects of bubble radius, void fraction, and gas flow rate on bubble-driven convective flow are considered, too.

• Nuclear Engineering and Technology
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• v.50 no.6
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• pp.869-876
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• 2018

The force of a direct current (DC) electromagnetic pump used to transport liquid lithium was analyzed to optimize its geometrical and electrical parameters by numerical simulation. In a heavy-ion accelerator, which is being developed in Korea, a liquid lithium film is utilized for its high charge-stripping efficiency for heavy ions of uranium. A DC electromagnetic pump with a flow rate of $6cm^3/s$ and a developed pressure of 1.5 MPa at a temperature of $200^{\circ}C$ was required to circulate the liquid lithium to form liquid lithium films. The current and magnetic flux densities in the flow gap, where a $Sm_2Co_{17}$ permanent magnet was used to generate a magnetic field, were analyzed for the electromagnetic force distribution generated in the pump. The pressure developed by the Lorentz force on the electromagnetic force was calculated by considering the electromotive force and hydraulic pressure drop in the narrow flow channel. The opposite force at the end part due to the magnetic flux density in the opposite direction depended on the pump geometrical parameters such as the pump duct length and width that defines the rectangular channels in the nonhomogeneous distributions of the current and magnetic fields.