• Title/Summary/Keyword: Liquefaction cycle

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Development of partial liquefaction system for liquefied natural gas carrier application using exergy analysis

  • Choi, Jungho
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.5
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    • pp.609-616
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    • 2018
  • The cargo handling system, which is composed of a fuel gas supply unit and cargo tank pressure control unit, is the second largest power consumer in a Liquefied Natural Gas (LNG) carrier. Because of recent enhancements in ship efficiency, the surplus boil-off gas that remains after supplying fuel gas for ship propulsion must be reliquefied or burned to regulate the cargo tank pressure. A full or partial liquefaction process can be applied to return the surplus gas to the cargo tank. The purpose of this study is to review the current partial liquefaction process for LNG carriers and develop new processes for reducing power consumption using exergy analysis. The developed partial liquefaction process was also compared with the full liquefaction process applicable to a LNG carrier with a varying boil-off gas composition and varying liquefaction amounts. An exergy analysis showed that the Joule-Thomson valve is the key component needed for improvements to the system, and that the proposed system showed an 8% enhancement relative to the current prevailing system. A comparison of the study results with a partial/full liquefaction process showed that power consumption is strongly affected by the returned liquefied amount.

A Simulation Study on the Cascade Refrigeration Cycle for the Liquefaction of the Natural Gas [2]: An Application to the Multistage Cascade Refrigeration Cycle (천연가스 액화를 위한 캐스케이드 냉동사이클의 전산모사에 대한 연구 [2]: 다단 캐스케이드 냉동 사이클에 적용)

  • Cho, Jung-Ho;Kim, Yu-Mi
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.1013-1019
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    • 2011
  • In this paper, simulation works for a multi-stage cascade refrigeration cycle using propane, ethylene and methane as refrigerants have been performed for the liquefaction of natural gas using Peng-Robinson equation of state built-in PRO/II with PROVISION release 8.3. The natural gas feed compositions were supplied from Korea Gas Corporation and the flow rate was assumed to be 5.0 million tons per annual. Supply temperature for propane refrigerant was fixed as $-40^{\circ}C$, that for ethylene refrigerant as $-95^{\circ}C$, and that for methane refrigerant as $-155^{\circ}C$. For the multi-stage refrigeration cycle, three-stage refrigeration was assumed for propane refrigeration cycle, two-stage refrigeration for ethylene refrigeration cycle and three-stage refrigeration for methane refrigeration cycle. Natural gas was finally cooled and liquefied to $-162^{\circ}C$ by Joule-Thomson expansion. Conclusively, 91.71% by mole of the natural gas liquefaction ratio was obtained through a cascade refrigeration cycle and Joule-Thomson expansion and 0.433 kW of compression power was consumed for the liquefaction of 1.0 kg/hr of natural gas.

Estimation of the Amount of Electric Power Saved in the Carbon Dioxide Liquefaction Process using LNG Cold Heat (LNG 냉열을 활용한 이산화탄소 액화공정에서 절감되는 전력량의 산출)

  • LEE, JIHWAN;CHO, JUNGHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.2
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    • pp.259-264
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    • 2020
  • In this study, comparison study has been performed between two-stage compression and a vapor-recompression refrigeration cycle and a liquefaction using LNG cold heat. When using a first method using two-stage compression and a refrigeration cycle, at least three compressors are required, however when using LNG cold heat, no compressor is required since carbon dioxide can be pumped after condensing with the heat exchange with -160℃ of LNG. Through this study, we can save more than one hundred million KRW annually by using LNG cold heat instead of using gas compression and refrigeration cycle.

Case Studies for Optimizing Energy Efficiency of Propane Cycle Pressure Levels on C3-MR Process (C3-MR 공정의 프로판 사이클 압력 레벨에 따른 에너지효율 최적화를 위한 사례연구)

  • Lee, In-Kyu;Tak, Kyung-Jae;Lim, Won-Sub;Moon, Il;Kim, Hak-Sung;Choi, Kwang-Ho
    • Journal of the Korean Institute of Gas
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    • v.15 no.6
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    • pp.38-43
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    • 2011
  • Natural gas liquefaction process runs under cryogenic condition, and it spends large amount of energy. Minimizing energy consumption of natural gas liquefaction process is an important issue because of its physical characteristics. Among many kinds of natural gas liquefaction processes, C3-MR(Propane Pre-cooled Mixed Refrigerant) process uses two kind of refrigerants. One is the propane as the pure refrigerant(PR) and the other is the mixed refrigerant(MR). In this study, to find the optimal compressing level, propane cycle is simulated on different pressure level. The case study result shows relationship between energy consumption and pressure level. As a result, the conclusion is that at a higher pressure level, process consumes lower energy. At 5 pressure-levels, energy consumption is 23.7% lower than 3 pressure-levels.

Performance Characteristics of Natural Gas Liquefaction Process using Liquid-gas Heat Exchanger (액-가스 열교환기를 적용한 천연가스 액화공정 성능 특성)

  • Yoon, Jung-In;Yoo, Sun-Il;Oh, Seung-Taek;Lee, Ho-Saeng;Lee, Sang-Gyu;Choi, Keun-Hyung
    • Journal of the Korean Institute of Gas
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    • v.13 no.6
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    • pp.44-48
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    • 2009
  • In this paper, two different types of natural gas liquefaction cycle with 2 staged compression were designed and simulated to develop liquefaction process which is the core technology in the Industry of natural gas liquefaction plant. These include the cascade cycle with inter-cooler which is consisted of propane, ethylene and methane cycle. One of these is that liquid-gas heat exchanger is applied to between methane and ethylene cycles, and another is that liquid-gas heat exchanger is added to between ethylene and propane on the above process. Also, these cycles are compared with two staged cascade process using an inter-cooler. The COP of process2 is shown about 14.0% higher than that of process1, respectively. Also, the yield efficiency of LNG improved comparing with process1 with 11.5% lower specific power.

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Thermodynamic Analysis of Hydrogen Lquefaction Systems Using Gifford-McMahon Cryocooler

  • Chang, Ho-Myung;Park, Dae-Jong;Kang, Byung-Ha
    • International Journal of Air-Conditioning and Refrigeration
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    • v.8 no.2
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    • pp.39-50
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    • 2000
  • Thermodynamic cycle analysis is presented to estimate the maximum liquefaction rate of hydrogen for various systems using a Gifford-McMahon(GM) cryocooler. Since the present authors` previous experiments showed that the gaseous hydrogen was liquefied approximately at the rate of 5.1 mg/s from the direct contact with a commercial two-stage GM refrigerator, this study has been proposed to predict how much the liquefaction rate can be increased in different configurations using the GM cooler and with improved heat exchangers. The optimal operating conditions have been analytically sought with real properties of normal hydrogen for the Linde-Hampson(L-H) system precooled by single-stage GM, the direct-contact system with two-stage GM, the L-H system precooled by two-stage GM, and the direct-contact system with helium GM-JT (Joule-Thomson). The maximum liquefaction rate has been predicted to be only about 7 times greater than the previous experiment, even though the highly effective heat exchangers may be employed. It is concluded that the liquefaction rate is limited mainly because of the cooling capacity of the commercially available GM cryocoolers and a practical scale of hydrogen liquefaction is possible only if the GM cooler has a greater capacity at 70-100 K.

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Performance Improvement on the Re-Liquefaction System of Ethylene Carrier using Low-Global Warming Potential Refrigerants (Low - Global Warming Potential 냉매를 이용한 에틸렌 수송선의 재액화 시스템 성능개선)

  • Ha, Seong-Yong;Choi, Jung-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.5
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    • pp.415-420
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    • 2018
  • The development of sail gas has increased the production of ethane as well as natural gas. The decline in the market price for ethane has led to a change in the petroleum-based ethylene production process into an ethane-based ethylene production process and an increase in the ethane/ethylene trade volume. Large-scale ethane/ethylene carrier have been needed due to an increase in long-distance trade from the US, and cargo type change have leaded to consider a liquefaction process to re-liquefy Boil-Off gas generated during the voyage. In this paper, the liquefaction system of Liquefied Ethane Gas carrier was evaluated with Low-GWP (Low-Global Warming Potential) refrigerant and process parameters, Boil-Off Gas pressure and expansion valve outlet pressure, were optimized. Low-GWP refrigerants were propane (R290), propylene(R1270), carbon dioxide(R744) was considered at two type of liquefaction process such as Linde and cascade cycle. The results show that the optimal pressure point depends on the individual refrigerant and the highest liquefaction efficiency of carbon dioxide (R744) - propane (R290) refrigerant.

Characteristics of cryogenic liquefaction cycle using two stage compression type (2단 압축 방식을 적용한 초저온 액화 사이클 특성)

  • Oh, Seung-Taek;Lee, Ho-Saeng;Yi, Gyeong-Beom;Yoon, Jung-In;Lee, Sang-Gyu
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.556-560
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    • 2009
  • In this paper, two different types of natural gas liquefaction process are simulated and designed for secure a competitiveness in the industry of natural gas liquefaction plant. These processes are based on basic cascade process, and one of these is improved with two staged intercooler and the other is modified two staged intercooler. These processes are compared characteristics of performance with basic process. COP of cascade process with two staged intercooler and modified two staged intercooler showed about 13.74% and 21.64% higher than basic process, and yield efficiency of modified process improved comparing with the basic process by 25.93% lower specific power, respectively.

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A New Assessment of Liquefaction Potential Based on the Dynamic Test (진동시험에 기초한 액상화 상세예측법 개발)

  • Kim, Soo-Il;Choi, Jae-Soon;Kang, Han-Soo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2004.03b
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    • pp.245-252
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    • 2004
  • When some enormous earthquake hazards broke out in the neighboring Japan and Taiwan, many Korean earthquake engineers thought that seismic guidelines must be adjusted safely and economically to consider the moderate earthquake characteristics. In the present aseismic guideline for liquefaction potential assessment, a simplified method using SPT-N value and a detail method based on the dynamic lab-tests were introduced. However, it is said that these methods based on the equivalent stress concept to simplify an irregular earthquake are not reliable to simulate the kaleidoscopical characteristics of earthquake loading correctly. Especially, even though various data from the dynamic lab-test can be obtained, only two data, a maximum cyclic load and a number of cycle at an initial liquefaction are used to determine the soil resistance strength in the detailed method. In this study, a new assessment of liquefaction potential is proposed and verified. In the proposed assessment, various data from dynamic lab-tests are used to determine the unique soil resistance characteristic and a site specific analysis is introduced to analyze the irregular earthquake time history itself. Also, it is found that the proposed assessment is reasonable because it is devised to reflect the changeable soil behavior under dynamic loadings resulted from the generation and development of excess pore water pressure.

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Thermal Analysis of a Cold Box for a Hydrogen Liquefaction Pilot Plant with 0.5 TPD Capacity (0.5 TPD 급 수소액화 파일럿 플랜트의 콜드박스 열해석)

  • KIM, HYOBONG;HONG, YONG-JU;YEOM, HANKIL;PARK, JIHO;KO, JUNSEOK;PARK, SEONG-JE;IN, SEHWAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.6
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    • pp.571-577
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    • 2020
  • Thermal analysis was performed for a cold box of a hydrogen liquefaction pilot plant with 0.5 ton/day capacity. The pilot plant has adopted a hydrogen liquefaction process using two-stage helium Brayton cycle with precooling of liquid nitrogen. The cold box for hydrogen liquefaction has generally vacuum insulation but inevitable heat invasion by conduction and radiation exists. The heat loads were calculated for cold box internals according to multilayer insulation emissivity. Total heat load of 181.7 W is estimated for emissivity of 0.03 considered in field condition.