• 제목/요약/키워드: Lip Die

검색결과 15건 처리시간 0.018초

미세 스트라이프 코팅에 미치는 슬롯 다이 헤드 마이크로 팁 길이의 영향 (Effect of the Microtip Length in a Slot-die Head on Fine Stripe Coatings)

  • 이진영;박종운
    • 반도체디스플레이기술학회지
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    • 제18권4호
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    • pp.69-74
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    • 2019
  • The aim of this work is to investigate the effect of the microtip length in a slot-die head on coating of a fine poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) stripe. To this end, we have employed a meniscus guide with a 150-㎛-wide microtip and performed roll-to-roll slot-die coatings by varying its length between 500 ㎛ and 50 ㎛. When the microtip length is 150 ㎛ or shorter, we have observed three unexpected phenomena; 1) though the solution spreads much wider than the microtip width, yet the coated stripe width is almost the same as the microtip width, 2) the stripe width decreases, but the stripe thickness is rather increased with increasing coating speed at a fixed flow rate, 3) we obtain stripes much narrower than the microtip width at high coating speeds. It is due to the fact that 1) the meniscus is not well controlled by a short microtip, 2) the main stream of solution from the outlet is very close to the substrate and thus the distributed solution along the head lip merges with the main stream, and 3) the solution is not spread over the entire microtip end at high coating speeds, causing a tiny wobble in the meniscus. Using the 150-㎛-wide and 250-㎛-long microtip, we have fabricated 153-㎛-wide and 94-nm-thick PEDOT:PSS stripe at the maximum coating speed of 13 mm/s. To demonstrate its applicability in solution-processable organic light-emitting diodes (OLEDs), we have also fabricated an OLED device with the fine PEDOT:PSS stripe and obtained strong light emission from it.

고종횡비를 갖는 용액기반 원통형 마이크로렌즈 제조 (Fabrication of Solution-Based Cylindrical Microlens with High Aspect Ratio)

  • 전경준;이진영;박종운
    • 반도체디스플레이기술학회지
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    • 제20권1호
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    • pp.70-76
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    • 2021
  • A cylindrical microlens (CML) has been widely used as an optical element for organic light-emitting diodes (OLEDs), light diffusers, image sensors, 3D imaging, etc. To fabricate high-performance optoelectronic devices, the CML with high aspect ratio is demanded. In this work, we report on facile solution-based processes (i.e., slot-die and needle coatings) to fabricate the CML using poly(methyl methacrylate) (PMMA). It is found that compared with needle coating, slot-die coating provides the CML with lower aspect ratio due to the wide spread of solution along the hydrophilic head lip. Although needle coating provides the CML with high aspect ratio, it requires a high precision needle array module. To demonstrate that the aspect ratio of CML can be enhanced using slot-die coating, we have varied the molecular weight of PMMA. We can achieve the CML with higher aspect ratio using PMMA with lower molecular weight at a fixed viscosity because of the higher concentration of PMMA solute in the solution. We have also shown that the aspect ratio of CML can be further boosted by coating it repeatedly. With this scheme, we have fabricated the CML with the width of 252 ㎛ and the thickness of 5.95 ㎛ (aspect ratio=0.024). To visualize its light diffusion property, we have irradiated a laser beam to the CML and observed that the laser beam spreads widely in the vertical direction of the CML.

롤투롤 슬롯 다이 코터를 이용한 간헐 코팅 공정 개발 (Development of Intermittent Coating Process Using Roll-to-roll Slot-die Coater)

  • 정모세;김기은;나정필;박종운
    • 반도체디스플레이기술학회지
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    • 제22권4호
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    • pp.32-37
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    • 2023
  • For the potential applications in large-area OLED lightings, hydrogen fuel cells, and secondary batteries, we have performed an intermittent coating of high-viscosity polydimethylsiloxane using roll-to-roll slot die coater. During intermittent coating, dead zones inevitably appear where the thickness of PDMS patch films becomes non-uniform, especially at the leading/trailing edge. To reduce it, we have coated the PDMS patches by varying the process parameters such as the installation angle of the slot die head, coating speed, and patch interval. It is observed that the PDMS solution flows down and thus the thickness profile is non-uniform for horizonal intermittent coating, whereas the PDMS solution remaining on the head lip causes an increase in the PDMS thickness at the leading/trailing edges for vertical intermittent coating when the coating velocity is low. As the coating speed increases, however, the dead zone is shown to be reduced. It is addressed that the overall dead zone (the dead zone at the leading edge + the dead zone at the trailing edge) is smaller with horizontal intermittent coating than with vertical intermittent coating.

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탄성중합체 시일 표면의 미세 딤플에 대한 최적설계 (Optimum micro dimple configuration on the elastomer seal surface)

  • 유대원
    • Design & Manufacturing
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    • 제14권4호
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    • pp.1-10
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    • 2020
  • The seal plays a role in preventing oil leakage when the lip and the rotating shaft come into contact with the fluid and air pressure. Recently, micro dimples or micro pockets are processed and used on the lubrication surfaces of thrust bearings, mechanical bearings, and piston rings. Compared to a smooth surface, micro dimples reduce friction and increase the life of parts. This paper analyzed various kinds of micro dimple shapes on the sealing surface, i.e. circle, rectangle, triangle, and trapezoid. For this purpose, Introduced the design of experiments to work out a micro dimple configuration, unlikely to be damaged from cracks and low in contact stress. As a result, the triangular dimple showed the best results. Optimal factors were dimple size 0.15 mm, dimple depth 0.0383 mm, dimple density 40%, and the maximum equivalent stress was 9.1455 MPa, and the maximum contact pressure was 9.6612 MPa. This paper analyzed the optimal shape of dimples by finite element analysis. As a research project, experiments and comparative analysis of micro dimple shapes are needed.

한국산 2미기록종, 원반겹가지섬모충과 술병겹가지섬모충(섬모충문: 소막충강: 주모목) (Two Newly Recorded Epistylid Ciliates, Epistylis chrysemydis and E. entzii (Ciliophora: Oligohymenophora: Peritrichida) in Korea)

  • 윤재술;신만균
    • Animal Systematics, Evolution and Diversity
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    • 제20권2호
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    • pp.99-107
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    • 2004
  • 울산 인근의 하수처리장에서 채집된 섬모충류가 겹가지섬모충과(Epistylidae)에 속하는 원반겹가지섬모충 (Epistylis chrysemydis)과 겹가지섬모충 (Epistylis entzii)으로 각각 동정되었다. 이 종들은 DIC 현미경을 이용하여 생체관찰하였으며, Protagol로 염색하여 세부형질을 관찰하였다. E. chrysemydis는 위구부의 위구순에는 2개의 bulge가 있으며, 섬모열은 위구부에서 11/2바퀴를 돌고, 1개의 수축포는 배쪽에 위치하며, 줄기가 텅 비어 있는 형태이다. 구부막판 1과 3의 끝이 구부막판 2보다 길다. 반면에 E. entzii는 위구부의 위구순에는 1개의 bulge가 있으며 섬모열은 위구부에서 11/4-11/3바퀴를 돈다. 수축포는 등쪽에 위치하며 줄기는 꽉 찬 형태이다. 구부막판 1과 2의 끝이 구부막판 3보다 길다. 이종들은 한국에서 처음 보고된다.