• Title/Summary/Keyword: Linear motors

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Novel Flexible Printed Circuit Windings for a Slotless Linear Motor Design

  • Hsu, Liang-Yi;Yan, Guo-Jhih;Tsai, Mi-Ching
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.1
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    • pp.61-66
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    • 2012
  • Linear motors has been developed for factory automation, transportation applications, among other applications. As the trend toward compact sizes in micro electronic products progresses, the required motor drives in these applications need to be downsized with increased power densities. It appears that the winding of miniature linear motors is the most awkward part to be scaled down from conventional motor designs when miniaturizing. This paper presents an alternative design for slotless linear motors. A novel flexible printed circuit winding has been applied to obtain a simplified but qualified result. Having explained the prototyping and inspection, a discussion is given to examine the achievement of this study.

Design of Linear XY Stage using Planar Configuration and Linear Motors with Halbach Magnet Array (평면형 구조와 Halbach 자석배열 선형모터를 이용한 리니어 XY 스테이지의 설계)

  • Kim, Ki-Hyun;Lee, Moon-G.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.553-561
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    • 2010
  • In flat panel display or semiconductor industries, they install the equipments with fine line width and high throughput for fabrication and inspection. The equipments are required to have the linear stage which can position the work-piece with high speed, fine resolution on wide range of motion. In this paper, a precision planar linear XY stage is proposed. The stage has a symmetric planar window configuration and is guided by air-bearings on granite plate. The symmetric planar window configuration makes the stage has robustness against dynamic and thermal disturbances. The air-bearings let the stage move smooth on straight guide bar and flat granite surface. The stage is actuated by linear motor with Halbach magnet array (HMA). HMA generates more confined magnetic flux than conventional array. The linear motors are optimized by using sequential quadratic programming (SQP) with the several constraints that are thermal dissipation, required power, force ripple and so on. The planar linear XY stage with the symmetric planar configuration and the linear motors is implemented and then the performance such as force ripple, resolution and stroke are evaluated.

Design of Ultrasonic Linear Motor for X-Y Stage (X-Y 스테이지를 위한 초음파 리니터 모터의 설계)

  • 김태열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.316-320
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    • 2000
  • An ultrasonic linear motor was composed of a slider and a stator vibrator including piezoelectric material and elastic material. The ultrasonic linear motors mainly consist of an ultrasonic oscillator which generates elliptical oscillations. Elliptical oscillations are generated by synthesizing two degenerated modes. The design of a stator for an Ultrasonic linear motor was optimized with respect to vibration mode and direction of vibratory displacement by employing the finite element method. The motors were designed by varying the width of stator vibrator and the thickness, the length and the position of piezoceramics.

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Implementation of Active Impedance Based on Linear Motors (리니어 모터에 근거한 능동 임피던스 구현)

  • 이세한;송재복;김용일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.462-465
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    • 1995
  • In this research a 2-dimensional motion producer based on two linear motors was developed. When the tester provides some motion through the level attached to the upper moving part of the motion producer, it provides the arbitrary intertia, damping and stiffness characteristics without actual change in physical structure of the motion producer. That is, the active impedance is implemented by controlling input currents supplied to the linear motors. A PID controller with feedforward loop was used to control the currents and pre-processing of input velocity and accleration singals from the encoder and the current singnal from the motor driver circuit are conducted to improve the performance.

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Study on the Air-bearing Stage Driven by Linear Induction Motors (선형 유도기 구동 방식 공기 베어링 스테이지에 관한 연구)

  • Jung, Kwang-Suk;Shim, Ki-Bon
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.6
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    • pp.39-46
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    • 2010
  • Linear induction motor is adopted as an actuator of the planar stage. An inherently poor characteristic at zero or ultra-low speed zone of the induction motor is remarkably improved due to a recent development of power electronic semiconductor technology and a spatial vector control theory. At present, a servo response speed of the induction motor reaches 90 percent of one of PM synchronous or BLDC motor. Specially, as a secondary of the induction motor can be constructed using uniform conducting sheets, there is no periodic force ripple as in PM motors. So, the induction motor can be superior to another driving means under a certain condition. This paper discusses the overall development procedure of non-contact planar stage with a big workspace using linear induction motors.

Development of Motion Generator Based on Implementation of Active Impedance (능동 임피던스의 구현에 기초한 운동 발생기의 개발)

  • 이세한;송재복;김용일
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.7
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    • pp.160-166
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    • 1998
  • In this research a 2-dimensional motion generator composed of two linear motors was developed. The inertia, damping and/or stiffness characteristics of the motion generator can be changed on the real-time basis by properly regulating the force generated by the linear motors. That is, active impedance is implemented without actual change in the physical structure of the motion generator. Control of the motor force is carried out by controlling the input currents supplied to the linear motors based on the combination of the PI controller and feedforward controller. This motion generator can be used to measure a kinesthetic sense associated with the human arm and thus to develop the products for which the kinesthetic sense is taken into account.

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Vibration Analysis of Super-Precision Linear Motors (초정밀 선형 모터의 진동 분석)

  • Seol, Jin-Soo;Lee, Woo-Young;Rim, Kyung-Hwa
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.840-845
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    • 2004
  • Development of the linear motors is recently required to control a high-speed and high-resolution in the high-integrated and speed process industry. This paper presents vibration analyses as well as measurement standards of the newly developed linear motors through analyzing the vibration characteristics of the advanced products. Vibration experiments are conducted for identifying vibration level during operation. They are also included in the modal test to analyze dynamic characteristics. Analytic data using Finite Element Method (FEM) are compared with the results of the modal. The FEM and experiments make it possible to understand these characteristics. Further, through computer simulation for the behavior of moving part to be vibration source, the best acceleration pattern of moving part movement can be verified to achieve effective moving part positioning and reduce the vibration due to moving part movement.

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Analysis for the Thermal Behavior of Synchronous Linear Motor by EEM (FEM을 이용한 동기식 리니어모터 열특성의 해석)

  • Eun, In-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1461-1471
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    • 2002
  • Linear motor has a lot of advantages in comparison with conventional feed mechanisms: high velocity, high acceleration, good positioning accuracy and a long lifetime. An important disadvantage of linear motor is its high power loss and heating up of motor and neighboring machine components in operation. For the application of the linear motors to precision machine tools an effective cooling method and thermal optimizing measures are required. In this paper Finite-Element-Method for the thermal behavior of synchronous linear motor is introduced, which is useful for the design and manufacturing of linear motors. By modeling the linear motor the orthotropic physical properties of the sheet metal and windings were considered and convective coefficient in the water cooler and to the surroundings was defined by analytical and experimental method. The calculated isothermal lines could analyze the heat flow in the linear motor.

A Study on the Structural Design of Linear Motor System (리니어모터 시스템 구조설계에 관한 연구)

  • Eun I.E.;Lee C.M.;Hwang Y.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1059-1063
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    • 2005
  • Development of a feed drive-system with high speed, positioning accuracy and thrust has been an important issue in modern automation systems and machine tools. Linear motors can be used as an efficient system to achieve such technical demands. By eliminating mechanical transmission mechanisms such as ball screw or rack-pinion, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, due to great power loss and magnetic attraction of the linear motors heating and deflection problems occur. Therefore, it is necessary to design strong structure, cooling device with high efficiency and light weight construction in designing stage of linear motors. This paper presents an investigation into a structural design of linear motor system. In this research, a new concept of moving table with high stiffness and of cooling plate is also introduced. Structure analyses are performed by using a commercial code ANSYS in order to evaluate the design safety.

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Characteristic Analysis of a Linear Induction Motor for 200-km/h Maglev

  • Jeong, Jae-Hoon;Lim, Jae-Won;Park, Do-Young;Choi, Jang-Young;Jang, Seok-Myeong
    • International Journal of Railway
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    • v.8 no.1
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    • pp.15-20
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    • 2015
  • As a result of the current population concentrations in urban centers, demand for intercity transportation is increasing rapidly. Railway transportation is becoming popular as an intercity transportation because of its timely service, travel speeds and transport efficiency. Among the many railway systems, the innovative and environmentally friendly maglev system has been rated very highly as the next-generation intercity railway system. Linear induction motors are widely used for the propulsion of maglev trains because of their light weight and low construction costs. The urban maglev that was recently completed in Incheon airport site employs a 110km/h class linear induction motor. However, this system was designed to meet requirements for inner-city operations and is not suitable as an intercity transportation system, which requires medium to high speeds. Therefore, this study deals with the characteristics and designs of linear induction motors used for the propulsion of maglev trains that can be used as intercity trains. Rail car specifications for high-speed trains have been presented, and the characteristics of linear induction motors that can be used for the propulsion of these trains have been derived using the finite element method (FEM).