• Title/Summary/Keyword: Line distortion

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Inspection of combination quality for automobile steel balance weight using laser line projector and USB camera (레이저 선 프로젝터와 USB 카메라를 이용한 자동차용 철 밸런스 웨이트의 결합상태 검사)

  • Choi, Kyung Jin;Park, Se Je;Lim, Ho;Park, Chong Kug
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.1
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    • pp.15-21
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    • 2013
  • In this paper, sensor system and inspection algorithm in order to inspect steel balance weight for automobile is described. Steel balance weight is composed of clip and weight, which is joined by press process. The defective one has a gap between clip and weight. To detect whether there is a gap, sensor system is simply configured with laser line projector and USB camera, which make it possible to measure the height difference of clip and weight area. Laser line pattern which is made on the surface of a balance weight is captured by USB camera. In case that USB camera is used in machine vision, barrel distortion caused by wide angle lens makes the captured image distorted. Image warping function is applied to correct the distortion. Simple image processing algorithm is applied to extract the laser line information and whether it is good or not is judged through the extracted information.

Transmission Characteristics Analysis of Digital Pulse Signal on Tapered Microstrip Line in Time Domain (테이퍼형 마이크로 스트립 선로에서 디지털 펄스 신호의 시간 영역 전송 특성 해석)

  • Kim, Gi-Rae
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.36D no.8
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    • pp.1-6
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    • 1999
  • The only transmission characteristics in frequency domain is considered when using the tapered transmission line for wide-band impedance matching in MCM and MIC designs. In this paper, the distortion of an electrical pulse with rise/fall time resulting from dispersion and reflection as it propagates along a tapered microstrip line is investigated, and the delay time and distortion rate with respect to input and load impedances are analyzed on triangular and exponential tapered lines. A dispersion model of the phase constant proposed by Kirschning-Jansen is used to meet the frequency, accuracy and microstrip parametric requirements. The triangular tapered line shows both shorter delay time and higher distortion rate than those of the exponential tapered line. Furthermore, the amplitude of signal reflected from load point is calculated in time domain.

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Control of Welding Distortion for Thin Panel Block Structure Using Plastic Counter-Deforming Method (소성 역변형법을 이용한 박판 평 블록의 용접변형 제어)

  • Kim, Sang-Il
    • Journal of Ocean Engineering and Technology
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    • v.23 no.2
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    • pp.87-91
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    • 2009
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by welding distortion tends to preclude the introduction of automation and mechanization and requires additional man-hours for adjustment work during the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method that can explicitly account for the influence of various factors on the welding distortion. The validity of this prediction method must also be clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM), which uses line heating as the optimum distortion control method. The validity of this method was substantiated by a number of numerical simulations and actual measurements.

Development of Welding Distortion Control Method for Thin Panel Block Structure(I) (박판 평 블록 구조의 용접변형 제어법 개발(I))

  • 허주호;김상일
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.75-79
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    • 2003
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. This geometric inaccuracy caused by the welding distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. The validity of the prediction method must be also clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM) using the line heating as the optimum distortion control method. The validity of this method has been substantiated by a number of numerical simulations and actual measurements.

Analysis of Leakage Current Waveforms for Transmission Line Porcelain Insulators due to ESDD Contamination (ESDD 오손에 따른 송전용자기애자의 누설전류 파형의 분석)

  • Park, Jae-Jun
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.10
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    • pp.1461-1470
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    • 2012
  • This paper reports the contamination performance of transmission line porcelain insulators tested under five different contaminant conditions - clean and ESDD (equivalent salt deposit density) level (A, B, C, and D) through measurement of their leakage current under drop of potential method. To estimate the contamination for transmission line porcelain insulators, leakage current waveform and its maximum value were measured under step-up power test. In the clean insulators test, % distortion factors decreased with increasing step-up power, and as the ESDD level increased, some characteristics such as frequency analysis, harmonics and % distortion facotor could be used for contamination diagnosis of the transmission line porcelain insulators.

A Study on the Optimum Line Heating Condition for Straightening a Thin Plate Welded Structure (박판재 용접 구조물의 선상 가열 교정에서 최적 조건의 선정에 관한 연구)

  • Park, Jun-Hyoung;Kim, Jae-Woong
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.40-45
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    • 2011
  • The purpose of this study is to establish the optimum line heating condition to straighten the excessive bending distortion of a thin plate welded structure. For it, the extensive FEA and experiments were performed to evaluate the effect of heat source, heating speed and position on the straightening of a thin plate welded structure. In accordance with the results obtained by FEA and experiments, the straightening effect of line heating was strongly depends on the variables used in this study. With the results, the optimum line heating condition was established by using the response surface method and verified through comparing it with the numerical analysis result.

Effects of Stainless Steel Plate-Patterns on the Thermal Distortion and Surface Temperature of Aluminum Frypan (알루미늄 프라이팬에 부착된 스텐리스판의 패턴이 열 변형 및 표면온도에 미치는 영향)

  • Moon, Sungmo;Yoon, Myungsik
    • Journal of the Korean institute of surface engineering
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    • v.53 no.5
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    • pp.227-231
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    • 2020
  • This article investigated the effects of stainless steel plate-patterns bonded to aluminum frypan on the thermal distortion and surface temperature of the frypan during gas or induction heating. Two different stainless steel plate-patterns were employed: type A contains only circular holes and type B has not only circular holes but also vacant spaces of 0.5 mm thick and 40 mm long straight line crossing 60 mm long curved line. The bottom of the frypan was distorted during heating when type A stainless steel plate-bonded frypan while no significant thermal distortion was observed for type B stainless steel plate-bonded frypan during heating. Temperature of the frypan surface showed the same trend during gas heating, irrespective of stainless steel plate-patterns. During induction heating, however, the frypan with type B stainless steel plate-pattern showed lower surface temperature than the frypan with type A stainless steel plate-pattern. It is concluded that Type B stainless steel plate-pattern with circular holes and vacant spaces of lines is very effective for minimizing a thermal distortion and lowering the surface temperature of an aluminum frypan during induction heating.

On-line Harmonic Distortion Index for Power Quality Assessment (온라인 고조파 해석 지수의 개발)

  • Jang, Gil-Soo;Song, Hwa-Chang;Lee, Byong-Jun
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.50 no.8
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    • pp.373-378
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    • 2001
  • This paper introduces a new online index to quantify the harmonic distortion. The proposed index based on VI product can represent the harmonic distortion of both voltage and current, and it includes the effect of interharmonic distortion. Also, the new index is suitable to online harmonic distortion evaluation since it only requires the r.m.s. (root mean square) value and fundamental frequency value of the signals. Case studies are presented to show the availability of the proposed index using the comparison with the THD (Total Harmonic Distortion).

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A Clinical Study of Spine Distortion and Self-conscious Pain in High School Students (청소년기(靑少年期)에서 척추체형(脊椎體形)과 자각증(自覺症)과의 임상적(臨床的) 고찰(考察))

  • Kim, Jang-Hyun
    • The Journal of Pediatrics of Korean Medicine
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    • v.16 no.2
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    • pp.171-185
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    • 2002
  • Objectives : The purpose of this study was to investigate the spine distortion and self-conscious pain in high school students. Method : Using the phase-shifting moire developed by KAIST(Korea Advanced Institute of Science and Technology) we measured the back surface distortion, and using questionnaire investigation, we investigated the self-conscious pain in 30 high school students(17 boy students and 13 girl students). Results : This study show that low back pain was most cases, and next headache, upper back pain, abdominal pain, neck pain, shoulder pain, leg pain, chest pain and gluteal pain. The ratio of each self-conscious pain was 90.0%, 86.7%, 83.3%, 83.3%, 80.0%, 76.7%, 66.7%, 33.3%, 33.3%, 30.0%. In remainder value of left and right shoulder, above of 3.0 were three students., above 2.0 to bellow 3.0 were 10 students, bellow 2.0 were 17 students. In remainder value of left and right gluteal, above of 2.0 was one students, above 1.0 to bellow 2.0 were 18 students, bellow 1.0 were 10 students. In remainder value of cervical vertical line to left and right axillae, above 4.0 was 1 student, above 3.0 to bellow 2.0 were 2 students, above 2.0 to bellow 3.0 were 3 students, above 1.0 to bellow 2.0 were 16 students, bellow 1.0 were 7 students. In remainder value of gluteal vertical line to left and right axillae, above 6.0 was 1 student, above 5.0 to bellow 6.0 were 7 students, above 4.0 to bellow 5.0 were 3 students, above 3.0 to bellow 4.0 were 2 students, above 2.0 to bellow 3.0 were 5 students, above 1.0 to bellow 2.0 were 7 students, bellow 1.0 were 5 students. In remainder value of cervical vertical line to gluteal vertical line, above 40 was 1 student, above 3.0 to bellow 4.0 were 4 students, above 3.0 to bellow 3.0 were 6 students, above 1.0 to bellow 2.0 were 8 students, bellow 1.0 were 11 students. Conclusion : It is suggested that the significant correlation exist between the spinal distortion and self-conscious pain. And we can find many cases as spinal distortion in high school students also. We have to study further more about juvenile postural distortion and it's prevention.

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A weld-distortion analysis method of the shell structures using ultra structural FE model (초대형 구조모델을 활용한 쉘구조물의 용접변형 해석)

  • Ha, Yunsok;Yi, Myungsu
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.62-67
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    • 2015
  • A very large shell-structure built in shipyards like ship hulls or offshore structures are joined by welding through full process. As the welding contains a high thermal cycle at a local area, the welded structures should be distorted unavoidably. Because a distorted ship block should be revised to the designed value before the next stage, the ability to predict and to control the weld distortion is an accuracy level of the yard itself. Despite the ship block size, several present thermal distortion methodologies can deal those sizes, but it is a different story to deal full ship size model. Even a fully constructed ship hull not remaining any welding can have an accuracy issue like outfitting installation problems. Any present thermal distortion methodology cannot accept this size for its recommended element size and the number. The ordinary welding breadth at erection stage is about 20~40 mm. It can hardly be a good choice to make finite element model of these sizes considering human effort and computational environment. The finite element model for structure analysis of a ship hull is prepared at front-end engineering design stage which is the first process of the project. The element size of the model is as fine as the longitudinal space, and it is not proper to obtain a weld distortion at the erection stage. In this study, a methodology is suggested that a weldment can be shrunk at original place instead of using structural finite element model. We cut the original shell elements at erection weld-line and put truss elements between the edges of cut elements for weld shrinkage. Additional truss elements are used to facsimile transverse weld shrinkage which cannot be from the weld-line truss element shrink. They attach to weld-line truss element like twigs from barks. The capacity of developed elements is verified through an accuracy check of erection process of a container vessel at the apt. hull. It can be a useful tool for verifying a centering accuracy after renew and for block-separating planning considering accuracy.