• Title/Summary/Keyword: Line Defect

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The Detection of Main Spindle Bearing Defect for Machine Tool (공작기계 주축용 베어링 결함검출)

  • 오석영;정의식;임영호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.351-356
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    • 1993
  • 최근의 프로세스 공업화에 있어서 생산Line의 장치나 기계류는 점차 대형화, 고속화,연속화,복잡화되고 있다. 또한, 기계가공공업,자동차공업,기계,전자부품의 가공조립등의 생산설비는 각설비가 고도로 자동화되고 있는 실정으로 공장 전체의 유기체적인 제어 및 감독을 필요로 하고 있다. 마찬가지로 기계부품제작산업도 CNC.FMS등으로 점차 조작화,자동화됨에 따라 공작기계 장치나 기계류등의 이상이나 고장으로 생산 및 품질에 미치는 영향도 종래와 비교할 수 없을 정도로 중요시 되고 있는 실정이다, 이와같이 설비의 안전성을 도모하고 고신뢰도를 부여하기위해서는 기계설비의 이상 및 고장진단이 필수적이며, 공장 자동화와 함께 공작기계자체의 고장 및 이상진단을 실시하고, 검출된 신호의 크기등으로 고장상태를 판정해야만 한다. 공작기계에서 동적인 회전시스템을 이루는 주축용베어링의 손상은 제작하고자 하는 제품의 정밀도 표면거칠기등의 저하 뿐만아니라 시스템 전체의 기능까지도 떨어뜨리는 요인이 될수 있으므로 베어링 상태를 진단하여 송상유무를 판단하는것은 필수적이라 생각된다.

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Prediction Technology on the Source Location of Acoustic Emission Signal in Plate with Welding Line (용접선을 갖는 판재에서 AE 신호원의 위치추정 기법)

  • 이성재;정연식;김정석;강명창;정규동
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.57-64
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    • 2004
  • This study deals with the prediction of defect location which can be occurred in structure. The existing methods was very difficult to be applied to predict it, because of complex numerical formula. The triangulation method proposed in this study can predict the source location easily with small amount of data. The arrival time of wave can be directly converted into the distance between sensors. For this purpose, the propagation velocity was measured by Rayleigh wave, and the propagation behavior was analyzed. The welded workpiece is adapted to investigate for the consideration of jointed part in structure, The propagation velocity of signal was measured in welded workpiece and the revised algorithm of source location was proposed.

IRRADIATION EMBRITTLEMENT OF CLADDING AND HAZ OF RPV STEEL

  • Lee J.S.;Kim I.S.;Jang C.H.;Kimura A.
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.405-410
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    • 2006
  • Microstructural features and their related mechanical property changes in the 309L cladding and the heat affected zone (HAZ) of SA508 cl.3 steel were investigated through the use of TEM, tensile and small punch (SP) tests. The specimens were irradiated at 563 K up to the neutron fluences of $5.79{\times}10^{19}n/cm^2$ (>1MeV). The microstructure of the clad was mainly composed of a fcc ${\gamma}-phase$, a low percentage of bcc ${\delta}-ferrite$, and a brittle ${\sigma}-phase$. Along the weld fusion line there formed a heavy carbide precipitation with a width of $20{\sim}40{\mu}m$, showing preferential cracking during plastic deformation. The yield stress and ductile-to-brittle transition temperature (DBTT) of the irradiated clads increased. The origin of the hardening and the shift of the DBTT are discussed in terms of the irradiation-produced defect clusters of a fine size and brittle ${\sigma}-phase$.

A Model for Determining Optimal Input Quantity in a Semiconductor Production Line Considering Yield Randomness and Demand Uncertainty (불확실한 수율과 수요를 고려한 반도체 생산라인에서의 최적 투입량 결정모형)

  • 박광태;안봉근
    • Journal of the Korean Operations Research and Management Science Society
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    • v.20 no.1
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    • pp.27-34
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    • 1995
  • In this paper, we have developed a model to determine the input quantity to be processed at each stage of a multi-stage production system in which the yield at each stage may be random and may need reworking at this stage. Yield randomness. especially in a semiconductor industry, is a most challenging problem for production control. The demand for flnal product is uncertain. We have extended the model proposed in Park and Kim[9] to consider a multiple number of reworkings which can be done at any stage prior to or tat the stage whose output in bad, depending on the level of the defect.

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On-Line Defect Discrimination of Knitted Fabrics by the Narrow Band Eliminating Spatial Filtering Method -Analysis in Spatial Frequency Domain- (협대역 제거형 공간필터법에 의한 직물 결함의 온라인 종류판별 -공간주파수 영역에서의 해석-)

  • 전승환;김정률
    • Journal of the Korean Institute of Navigation
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    • v.20 no.1
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    • pp.81-85
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    • 1996
  • The defects occurred in knitted fabrics have several types due to some trouble sources. In particular, the defects caused by knitting machine troubles give a serious damage to the whole webs. It is, therefore, necessary to discriminate the kind of defects. The method to discriminate the type and size of defects has been proposed, which is used a pair of narrow band eliminating spatial filters. This method is based upon an isotropic signal processing in time domain. This paper is to confirm that the proposed method can be useful in the discrimination of defects, having analyzed in spatial frequency domain.

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Fabrication of Polymer Laser Device by Two-Photon Induced Photopolymerization Technique

  • Yokoyama, Shiyoshi;Nakahama, Tatsuo;Miki, Hideki
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.231-231
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    • 2006
  • We fabricated a polymer sub-microstructure for optical device application by two-photon-induced laser lithography technique. Polymer pattern could be minimized as small as ${\sim}100\;nm$. The photopolymerization resin contains laser-dye, thus promising a high level of the optical gain. We utilized the lithography technique to the photonic crystal application, where the template of the two-dimensional photonic crystal was modified by polymer gain medium as defect-shape and line-shape orientations. Photonic band gap effect from polymer-doped photonic crystals is expected to exploit the application such as organic solid-state laser device.

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A Study on the Characteristics of Zr-4 End Cap Welded Joints Using Resistance Upset Welding (저항업셋 용접법을 이용한 Zr-4 End Cap용접부의 특성에 관한 연구)

  • 박철주;김형수;이영호;강원석
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.240-249
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    • 1992
  • The objective of this study is to investigate the characteristics of welded joints on the Zircaloy-4 resistance upset welding for HWR(Heavy Water reactor)fuel rods. To estimate the characteristics of welded joints, the various tests were performed on the test coupons systematically with a wide range of each welding parameters in terms of a tensile test, burst test, knoop hardness test and metallography. Major results obtained in this study are as follows: 1. The tube and machined with 120.deg. projection was the reliable weld joint design for the nuclear fuel rod end cap welding. 2. As the weld current and the amount of upset increased linearly with increasing welding main heat input, it could make an estimate of their variation in accordance with the phase shift control. 3. It was found that an increase in squeeze force has an effect on the upset contour of welded joint because the amount of upset were increased by the change of squeeze force.

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Dependence of defects on growth rate in (100) ZnSe cryseal ((100) ZnSe 결정에서 결함의 성장 속도에 대한 의존성)

  • 박성수;이성국;김준홍;한재용;이상학
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.2
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    • pp.263-268
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    • 1998
  • (100) ZnSe crystals with twin and grain free were grown by vapor transport method. The defect in (100) ZnSe crystals was investigated by FWHM of X-ray Rocking Curve. The growth rate and seed quality are the main parameters of the growth process to obtain the high quality ZnSe crystals. The geometric shape of the grown (100) ZnSe crystal is dependent on the shape of seed, isothermal line in furnace and the growth rate of each surface in crystal.

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Study on defect of ERW weldment of carbon steel pipes (탄소강관의 ERW 용접부 손상에 관한 연구)

  • Lee, Bo-Young;Lee, Jea-Yun;Lee, Seong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.666-669
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    • 2003
  • Electrical resistance welded steel pipes showed leakage failure within 5 years usage. Microstructural analysis and hardness test were carried out, whose results gave no evidences about the reason of failure. For the analysis, 3 kinds of ERW pipes with different heat inputs were produced. Microstructural differences according to the different heat inputs were detected. Differences of the amount of inclusion in the weld line were observed. It is concluded that the difference of heat input during ERW pipe production caused the microstructural changes which resulted in the leakage failure.

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On the LACBED Method to Determine the Nature of the Dislocation Defect in Crystalline Materials (결정체내의 전위 결함 형태를 결정하는 LACBED 방법에 관한 고찰)

  • Kim, Hwang-Su
    • Applied Microscopy
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    • v.35 no.4
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    • pp.64-73
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    • 2005
  • In this paper we discussed in details how to determine the nature of dislocations in a crystal such as a Burgers vector, the line vector of dislocation and the associated slip plane, using LACBED and usual imaging techniques. These techniques basically involve the application of Cherns and Prestone s rules, the simulations of LACBED patterns with a certain form of the dynamical diffraction theory. The theoretical aspects including necessary approximations for calculations also were in details discussed. As a test specimen for experiments, the foils of a pure aluminum, containing many dislocations with appropriate density for LACBED experiments, were used..