• Title/Summary/Keyword: Lightweight polymer mortar

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Experimental and numerical analysis of new bricks made up of polymer modified-cement using expanded vermiculite

  • Koksal, Fuat;del Coz Diaz, Juan J.;Gencel, Osman;Alvarez Rabanal, Felipe P.
    • Computers and Concrete
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    • v.12 no.3
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    • pp.319-335
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    • 2013
  • In this paper, the properties of the cement mortar modified with styrene acrylic ester copolymer were investigated. Expanded vermiculite as lightweight aggregate was used for making the polymer modified mortar test specimens. To study the effect of polymer-cement ratio and vermiculite-cement ratio on various properties, specimens were prepared by varying the polymer-cement and vermiculite-cement ratios. Tests of physical properties such as density, water absorption, thermal conductivity, three-point flexure and compressive tests were made on the specimens. Furthermore, a coupled thermal-structural finite element model of an entire corner wall was modelled in order to study the best material configuration. The wall is composed by a total of 132 bricks of $120{\times}242{\times}54$ size, joined by means of a contact-bonded model. The use of advanced numerical methods allows us to obtain the optimum material properties. Finally, comparisons of polymer-cement and vermiculite-cement ratios on physical properties are given and the most important conclusions are exposed.

The Properties of Restorative Cement Mortar with Insulation Performance for Improvement of Durability (내구성 향상을 위하여 단열성능이 부여된 단면복구 MORTAR의 물성)

  • Kang, Hyun-Ju;Na, Seung-Hyun;Song, Myong-Shin;Jeong, Eui-Dam;Seo, Byung-Dol
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.373-380
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    • 2010
  • In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.

A Study on the Quality Characteristic of Mortar Using Lightweight Aggregate with Waste PET Bottle (폐 PET 병을 이용한 경량모르터의 품질특성에 관한 연구)

  • Choi Yun-Wang
    • Resources Recycling
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    • v.12 no.5
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    • pp.16-22
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    • 2003
  • Lightweight aggregate for concrete was manufactured from recycling the waste PET bottles (PET Bottle Lightweight Aggregate, LAPET). The qualities of LAPET and its mortar were investigated. Specific gravity and unit weight of LAPET was very low in comparison with river sand like as 1.39, 844 kg/㎥ respectively. In addition, compressive strength of concrete significantly decreased because of specific gravity of aggregate decreased with increases in containing ratio. When LAPET was contained to 25% and 50% of river sand, compressive strength of concrete at 28 days was indicated more 30MPa. Most of LAPET was generally showed to round shape and fluidity of mortar increased significantly due to sleeking the surface texture of LAPET. On the other hand, capillary absorption of mortar with LAPET was greatly increased in comparison with that of mortar without LAPET because of LAPET was composed of singular gradation. Absorption of LAPET was 0% because the interior structure of LAPET consists of PET like as organic high polymer. Therefore the fault of normal lightweight aggregate, absorption, will be improved. It could expect several advantages that the pollution of environment will be previously prevent and the waste resources could be recycled if LAPET is reused as aggregate for Lightweight concrete.

A Study on the Early Strength Prediction of Lightweight Polymer Mortars by the Maturity Method (적산온도법에 의한 경량 폴리머 모르터의 초기강도 예측에 관한 연구)

  • 이윤수;대빈가언;연규석
    • Magazine of the Korea Concrete Institute
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    • v.10 no.6
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    • pp.191-202
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    • 1998
  • The maturity method in which the strength increase of cement concrete is expressed as a function of an intergral of the curing period and temperature of the concrete has often been applied to its strength prediction. For the purpose of the application of the maturity method to the compressive strength prediction for lightweight polymer mortars using an unsaturated polyester resin as a binder, the lightweight polymer mortars with various catalyst and accelerator contents, are prepared. tested for compressive strength, and the datum temperatures for the maturity equations are estimated. The maturity is calculated by using the maturity equations with the estimated datum temperature. The compressive strengths of the lighweight polymer mortars are predicted from the maturity-compressive strength relationships.

Influence of Mixed Proportion Factors on Strength of Polymer Mortar (배합요인이 경량 폴리머 모르터의 강도에 미치는 영향)

  • 이윤수
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.1
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    • pp.97-105
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    • 1999
  • Recently , polymer concrete has been widely used in the construction industry because of its quick setting, high strength, excellect adhesion, watertightness and chemical resistance compared to ordinary cement concrete. Its application is also increased. In this paper, lightweight polymer mortars using unsaturated polyester resin and lightweight aggregate are prepared with various mix proportations, and tested for slump working life, apparent specific gravity , flexural and compressive strengths. As a result, the slump and working life can be controlled and thier flexural and compressive strengths are 9.7 to 22.0 MPa , and 23.0 to 100.8 MPa respectively at apparent specific gravities of 0.86 to 1.73.

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An Experimental Study on the Strengthening Effect of RC Beam with Carbon Fiber Grid (탄소섬유그리드를 이용한 RC보의 보강효과에 관한 실험적 연구)

  • Shim, Nak-Hoon;Kim, Jeong-Jae;Park, Young-Suk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.4
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    • pp.107-118
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    • 2002
  • The purpose of this study is to investigate the strengthening effect of RC beams with carbon fiber grid. Carbon fiber grid that is very lightweight and stronger than steel reinforcement does not rust or corrode and has a very high resistance to salt. In this study, five real size specimens which are strengthened with different types of carbon fiber grid are tested. With the results of this tests, we found the physical and mechanical properties of carbon fiber grid and polymer mortar which are used to strengthen the damaged or cracked reinforcement concrete beams. we also investigate the strengthening effect of carbon fiber grid on the five flexural test specimens that have cracks.