• Journal of the Korea Concrete Institute
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• v.13 no.2
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• pp.114-122
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• 2001

The purpose of this study was to manufacture sintered lightweight aggregate using paper sludge ash and to evaluate the qualities of the aggregate according to various mix proportions, conditions of pelletization and sintering. The paper sludge ash alone, due to its mineral and chemical compositions could not gain suitable expansion and strength. Hence, it was essential to add mineral additives such as clay, fly ash etc. The optimum muting ratio range determined in this study is as follows , paper sludge ash 30∼50 %, clay 30∼50 %, fay ash 0∼40 %, Paper sludge 0∼10% and hematite 2∼3 %(for manufacturing lightweight aggregate both for non-structural and structural concrete). It was possible to manufacture various lightweight aggregate whose dry specific gravity ranged about from 0.6 to 1.4 by using this optimum mixing ratio. From the test results of the qualities of aggregate, it showed that the 10% granules crushing value test and water absorption percentage ranged about 5∼10 ton and 10∼20%. Thus, it was favorably comparable to those of the imported aggregate. The manufactured lightweight aggregate could be used for structural concrete and non-structural concrete.

• Journal of the Korean Recycled Construction Resources Institute
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• v.6 no.4
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• pp.304-310
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• 2018

The aim of the research is to provide possibility of quality controlling by rheological properties for lightweight foamed concrete. The lightweight foamed concrete achieves its low density by containing air bubbles (foam) produced during the mixing process. Therefore, containing foamed volume during setting period is critical for the securing the performance as an insulating material. In this research, regarding foam collapse during the setting period, rheolgocial properties of fresh state lightweight foamed concrete were assessed to get its relationship with volume stability, or foam stability. For the experiment regarding foaming factors including mixing time, mix design of contents for materials, rheological properties of fresh state lightweight foamed concrete were tested with its density and settling depth. Based on the settling depth with various factors, relationship with rheological properties was analyzed, and especially, close relationship of plastic viscosity and settling depth was found. Therefore, from the results of this research, it is considered to contribute on suggesting a new approach of quality controlling for lightweight foamed concrete using rheological test method.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.11a
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• pp.43-44
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• 2023

Fire doors installed to prevent the spread of fire in buildings are made of paper honeycomb, glass wool, and other materials. Due to their high water absorption rate, they absorb ambient moisture and degrade, and their increased weight causes them to sag internally, creating voids that can warp in the event of a fire and allow flames to pass through. To overcome these issues, research is being conducted on the physical performance of lightweight aerated concrete. However, there is a lack of research on how to ensure fire resistance. Therefore, in this study, the backside temperature of lightweight aerated concrete formulations was measured and compared and analyzied with the physical performance. Since it is difficult to achieve low density by saturation alone, aerated concrete with EPS was produced, which resulted in a density reduction of 24'26%, but the strength increase per unit cement increase was 5'25%, which tended to be lower than the formulation without EPS. The results showed that the lightweight aerated concrete with EPS was 130~140℃ lower than the lightweight aerated concrete with EPS, which is believed to be due to the melting point of EPS delayed the heat diffusion. In the future, wo plan to conduct research to identify the optimal formulation for fire door core materials by varying the amount of EPS added and using industrial by-products to increase long-term strength.

• Steel and Composite Structures
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• v.50 no.6
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• pp.675-688
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• 2024

Cold-formed steel (CFS) is prone to buckling failure under loading. Lightweight concrete (LC) made of lightweight aggregate has light weight and excellent thermal insulation performance. However, concrete is brittle in nature which is why different materials have been used to improve this inherent behavior of concrete. The distortional buckling (DB) performance of cold-formed steel-lightweight concrete (CFS-LC) composite columns was investigated in this paper. Firstly, the compressive strength test of foam concrete (FC) and ceramsite concrete (CC) was carried out. The performance of the CFS-LC members was investigated. The test results indicated that the concrete-filled can effectively control the DB of the members. Secondly, finite element (FE) models of each test specimen were developed and validated with the experimental tests followed by extensive parametric studies using numerical analysis based on the validated FE models. The results show that the thickness of the steel and the strength of the concrete-filled were the main factors on the DB and bearing capacity of the members. Finally, the bearing capacity of the test specimens was calculated by using current codes. The results showed that the design results of the AIJ-1997 specification were closer to the experimental and FE values, while other results of specifications were conservative.

• Computers and Concrete
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• v.16 no.6
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• pp.909-918
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• 2015

This paper presents an experimental study for determining the bond performance of lightweight concretes produced using pumice aggregate coated with colemanite-cement paste. For this purpose, eight hinged beam specimens were produced with four different concrete mixtures. 14 mm deformed bars with $10{\Phi}$ development lengths were selected constant for all test specimens. All the specimens were tested in bending and load-slip values were measured experimentally to determine the effect of colemanite-cement coated pumice aggregate on bond performances of lightweight concretes. Test results showed that, colemanite-cement coated pumice aggregate increases compressive strength and bond performance of the lightweight concretes, considerably.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2019.05a
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• pp.168-169
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• 2019

This study examined the effect of foam volume ratio and curing temperature the air dry density and compressive strength of lightweight concrete using bottom ash. Test results showed that the lightweight concrete possessed the compressive strength of 3.4~22.7 MPa at the air dry density of 1,041~1,583 kg/m3.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2023.05a
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• pp.409-410
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• 2023

In this study, the compressive strength and ultrasonic pulse velocity were evaluated according to the elapsed time on concrete mixed with normal and lightweight aggregates at early age. For evaluation in various strength ranges, the design compressive strength was set to 30, 45, and 60MPa and evaluated. As a result of the experiment, the compressive strength of concrete mixed with lightweight aggregates developed 5MPa earlier compared to normal aggregate concrete, and the UPV showed a similar tendency.

• Steel and Composite Structures
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• v.25 no.3
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• pp.299-314
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• 2017

The aim of this paper is to investigate the performance of Lightweight Aggregate Concrete Filled Steel Tube (LWCFST) columns experimentally and compare to the behavior of Self-Compacted Concrete Filled Steel Tube (SCCFST) columns under axial loading. Four different L/D ratios and three D/t ratios were used in the experimental program to delve into the compression behaviours. Compressive strength of the LWC and SCC are 33.47 MPa and 39.71 MPa, respectively. Compressive loading versus end shortening curves and the failure mode of sixteen specimens were compared and discussed. The design specification formulations of AIJ 2001, AISC 360-16, and EC4 were also assessed against test results to underline the performance of specification methods in predicting the compression capacity of LWCFST and SCCFST columns. Based on the behaviour of the SCCFST columns, LWCFST columns exhibited different performances, especially in ductility and failure mode. The nature of the utilized lightweight aggregate led to local buckling mode to be dominant in LWCFST columns, even the long LWCFST specimens suffered from this behaviour. While with the SCCFST specimens the global buckling governed the failure mode of long specimens without any loss in capacity. Considering a wide range of column geometries (short, medium and long columns), this paper extends the current knowledge in composite construction by examining the potential of two promising and innovative structural concrete types in CFST applications.

• Journal of the Korean Society of Industry Convergence
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• v.6 no.2
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• pp.115-122
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• 2003

This experimental study on high strength lightweight concrete using compound materials has been performed. In which, expanded clay was used as coarse aggregate, and silica fume and fly ash as admixtures varying by 0, 10% and 0, 5, 10, 15, 20% of cement amount respectively were added. Thus, the properties of fresh and hardened concrete have been investigated. The results of this study can be summarized as follows ; Each slump loss of mixtures replaced fly ash has been decreased by increasing replacement rate. The compressive strength have shown 465, 428 and $401kgf/cm^2$ at 30, 40 and 50% of W/B in 28days respectively, all of which have satisfied the criterion $270kgf/cm^2$ of high strength lightweight concrete. The unit volume weight of hardened concrete has been decreased by increasing replacement rate of silica fume and fly ash, values of which have satisfied the criterion $2000kgf/cm^3$of light weight concrete.

• Steel and Composite Structures
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• v.31 no.4
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• pp.329-340
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• 2019

An innovated type of the flat steel plate-lightweight aggregate concrete hollow composite slab was presented in this paper. This kind of the slab is composed of flat steel plate and the lightweight aggregate concrete slab, which were interfaced with a set of perfobond shear connectors (PBL shear connectors) with circular hollow structural sections (CHSS) and the shear stud connectors. Five specimens were tested under static monotonic loading. In the test, the influence of shear span/height ratios and arrangements of CHSS on bending capacity and flexural rigidity of the composite slabs were investigated. Based on the test results, the crack patterns, failure modes, the bending moment-curvature curves as well as the strains of the flat steel plate and the concrete were focused and analyzed. The test results showed that the flat steel plate was fully connected to the lightweight aggregate concrete slab and no obvious slippage was observed between the steel plate and the concrete, and the composite slabs performed well in terms of bending capacity, flexural rigidity and ductility. It was further shown that all of the specimens failed in bending failure mode regardless of the shear span/height ratios and the arrangement of CHSS. Moreover, the plane-section assumption was proved to be valid, and the calculated formulas for predicting the bending capacity and the flexural rigidity of the composite slabs were proposed on the basis of the experimental results.