• Title/Summary/Keyword: Light-weighting

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A Study on the Spot Welding and Fatigue Design of High Strength Steel Sheets for Light Weight Vehicle Body (경량 차체용 고장력 강판의 Spot 용접과 피로설계에 관한 연구)

  • Heo, Jeong-Beom;Bae, Dong-Ho;Yoon, Chi-Sang;Kwon, Soon-Yong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1115-1120
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    • 2003
  • The recent tendency in the automobile industries is toward light weighting vehicle body to improve the problems by environmental pollution as well as improving fuel cost. The effective way to reduce the weight of vehicle body seems to be application of new materials for body structure and such trend is remarkable. Among the various materials for vehicle body, stainless steel sheet (for example, 301L and 304L), TRIP steel and cold rolled steel sheets are under the interests. However, in order to guarantee reliability of new material and to establish the long life design criteria of body structure, it is important and require condition to assess spot weldability of them and fatigue strength of spot welded lap joints which were fabricated under optimized spot welding condition. And, recently, a new issue in the design of the spot welded structure is to predict economically fatigue design criterion without additional fatigue tests. In general, for fatigue design of the spot-welded thin sheet structure, additional fatigue tests according to the welding condition, material, joint type, and fatigue loading condition are generally required. This indicates that much cost and time for it should be consumed. Therefore, in this paper, the maximum stresses at nugget edge of spot weld were calculated through nonlinear finite element analysis first. And next, obtained the ${\Delta}P-N_{f}$ relation through the actual fatigue tests on spot welded lap joints of similar and dissimilar high strength steel sheets. And then, the ${\Delta}P-N_{f}$ relation was rearranged in the ${\Delta}{\sigma}-N_{f}$ relation. From this ${\Delta}{\sigma}-N_{f}$ relation, developed the fatigue design technology for spot welded lap joints of them welded using the optimized welding conditions.

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A Study on the Light Weighting of APU through Structural Analysis (구조해석을 통한 보조발전기 경량화에 관한 연구)

  • Kim, Hye-Eun;Kim, Jin-Hoon;Noh, Sang-Wan;Kim, Byeong-Ho;Baek, Hyun-Moo
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.895-910
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    • 2019
  • Purpose: The purpose of this study is to lighten the APU (Auxiliary Power Unit) structure of the KAAV (Korea Assault Amphibious Vehicle) through structural analysis. Methods: Commercially-available program (MIDAS.NFX) was used for finite element analysis. Frequency response analysis was performed through linear static and mode analyses to verify the structural stability according to the change of the structural materials. Results: Numerical simulation (linear static, mode and frequency response analyses) results showed that the safety factor of the APU was over 1.5 even under the worst case conditions. The APU made by aluminum structures was expected to be available in the military field, since every requirements in the KDS (Korean Defense Specifications) was fulfilled during the various tests and evaluations. Conclusion: The structural analysis was verified that the structural stability of the APU structure of the KAAV after change of the structural material.

Prototype Development for the GMT FSM Secondary - Off-axis Aspheric Mirror Fabrication -

  • Kim, Young-Soo;Kim, Jihun;Song, Je Heon;Cho, Myung;Yang, Ho-Soon;Lee, Joohyung;Kim, Ho-Sang;Lee, Kyoung-Don;Ahn, Hyo-Sung;Park, Won Hyun
    • Journal of Astronomy and Space Sciences
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    • v.31 no.4
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    • pp.341-346
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    • 2014
  • A prototype of the GMT FSM has been developed to acquire and to enhance the key technology - mirror fabrication and tip-tilt actuation. The ellipsoidal off-axis mirror has been designed, analyzed, and fabricated from light-weighting to grinding, polishing, and figuring of the mirror surface. The mirror was tested by using an interferometer together with CGHs, which revealed the surface error of 13.7 nm rms in the diameter of 1030 mm. The SCOTS test was employed to independently validate the test results. It measured the surface error to be 17.4 nm rms in the diameter of 1010 mm. Both tests show the optical surface of the FSMP mirror within the required value of 20 nm rms surface error.

An intelligent sensor controller of mobile robot for object recognition in an indoor known environment (이동로봇을 위한 위치 및 물체인식용 지능형 센서 제어 시스템)

  • Jeong, Tae-Cheol;Park, Jong-Seok;Hyun, Woong-Keun
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.7
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    • pp.1479-1484
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    • 2005
  • This paper represents an intelligent sensor controller of mobile robot for object recognition in an indoor hon environment. A range finder sensor module has been developed by using optic PSD (Position Sensitive Detector) sensor way at a low Vice. While PSD sensor is cost effective and light weighting, it has switching noise and white noise. To remove these noises, we propose a heuristic filter. For line-based map building. also we prorosed advanced Hough transformation and navigation algorithm. Some experiments were illustrated for the validity of the developed system.

Calibration for Spatial Stratified Sampling Design (공간층화표본설계에 대한 보정)

  • Byun, Jong-Seok;Son, Chang-Kyoon;Kim, Jong-Min
    • Communications for Statistical Applications and Methods
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    • v.17 no.1
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    • pp.9-16
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    • 2010
  • The sampling design for the spatial population studies needs a model assumption of a dependent relationship, where the interesting parameters can be the population mean, proportion and area. We know that the study of an interested spatial population, which is stratified by a geographical condition or shape, and the degree of distort of an estimation area is much useful. In light of this, if auxiliary information of the target variable such as wasted area contaminated by some material and the degree of distribution of animal or plants is available, then the spatial estimator might be improved through the calibration procedure. In this research, we propose the calibration procedure for the spatial stratified sampling in which we consider the one and two-dimensional auxiliary information.

Effects of Phosphorus and in-situ Post-heat Pulse Conditions on Resistance Spot Weldability of High Si DP980 Steel Sheet (고Si DP980강 스폿 용접 특성에 미치는 Phosphorus (P) 및 in-situ 후열처리 펄스 조건의 영향)

  • Choi, Du-Youl
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.21-26
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    • 2015
  • Recently, application of UHSS(Ultra High Strength Steels) whose tensile strength is over 1000MPa to car body structure are growing due to great needs for light weighting and improved crash worthiness. However, their poor weldability is one of obstacles to expand selecting to car body. In this study, effect of Phosphorus contents on resistance spot weldability of high elongation DP980 steel whose Si content is over 1% was investigated. The cross tension strength (CTS) was decreased showing partial interface fracture as Phosphorus content increase because of solidification segregation of Phosphorus. In order to improve resistance spot weldability by modification of welding condition, in-situ post-weld heating pulse was introduced after main pulse. The optimum cooling time between main and post pulse and post-pulse current condtion were determined through FEM welding simulation and DOE tests. The CTS was increased about 1.5 time showing plug fracture. The decrease of Phosphorus segregation was found to be a major reason for weld ductility and CTS improvement.

Synthesis of Application on the Product Design for the Shielding of the Electromagnetic wave in the Electrical Appliances (전자 기기의 유해 전자파 차폐를 위한 친환경 제품 디자인 활용도 분석)

  • Sung, Nak-Bong
    • The Journal of the Korea Contents Association
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    • v.11 no.9
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    • pp.129-136
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    • 2011
  • In this paper, the shielding material for the product design of various electrical appliances is suggested by more environmentally materials like as the lacquer and the charcoal. The suggested shielding material has the shielding effectiveness of 97.2%, 98.7%, and 96.3% at 900 MHz, 1.8 GHz, and 2.45 GHz, respectively. In the microwave oven and the cell phone, the metal or metal-coated plastic are used for the shielding of strong electromagnetic wave. However, by using more environmentally materials like as the lacquer and the charcoal, the products can be manufactured more light weighting, more heat-resisting, more abrasion resisting, and more corrosion resisting. Also, the products design can be varied more mellow and more friendly.

The Design of Optimal Fuzzy-Neural networks Structure by Means of GA and an Aggregate Weighted Performance Index (유전자 알고리즘과 합성 성능지수에 의한 최적 퍼지-뉴럴 네트워크 구조의 설계)

  • Oh, Sung-Kwun;Yoon, Ki-Chan;Kim, Hyun-Ki
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.3
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    • pp.273-283
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    • 2000
  • In this paper we suggest an optimal design method of Fuzzy-Neural Networks(FNN) model for complex and nonlinear systems. The FNNs use the simplified inference as fuzzy inference method and Error Back Propagation Algorithm as learning rule. And we use a HCM(Hard C-Means) Clustering Algorithm to find initial parameters of the membership function. The parameters such as parameters of membership functions learning rates and momentum weighted value is proposed to achieve a sound balance between approximation and generalization abilities of the model. According to selection and adjustment of a weighting factor of an aggregate objective function which depends on the number of data and a certain degree of nonlinearity (distribution of I/O data we show that it is available and effective to design and optimal FNN model structure with a mutual balance and dependency between approximation and generalization abilities. This methodology sheds light on the role and impact of different parameters of the model on its performance (especially the mapping and predicting capabilities of the rule based computing). To evaluate the performance of the proposed model we use the time series data for gas furnace the data of sewage treatment process and traffic route choice process.

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Performance Analysis of Buffer Aware Scheduling for Video Services in LTE Network

  • Lin, Meng-Hsien;Chen, Yen-Wen
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.9 no.9
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    • pp.3594-3610
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    • 2015
  • Recent advancements in broadband wireless communication technologies enable mobile users to receive video streaming services with various smart devices. The long term evolution (LTE) network provides high bandwidth and low latency for several emerging mobile applications. This paper proposes the buffer aware scheduling (BAS) approach to schedule the downlink video traffic in LTE network. The proposed BAS scheme applies the weighting function to heuristically adjust the scheduling priority by considering the buffer status and channel condition of UE so as to reduce the time that UE stays in the connected state without receiving data. Both of 1080P and 2160P resolution video streaming sources were applied for exhaustive simulations to examine the performance of the proposed scheme by comparing to that of the fair bandwidth (FB) and the best channel quality indicator (CQI) schemes. The simulation results indicate that the proposed BAS scheme not only achieves better performance in power saving, streaming delivery time, and throughput than the FB scheme while maintaining the similar performance as the best CQI scheme in light traffic load. Specifically, the proposed scheme reduces streaming delivery time and generates less signaling overhead than the best CQI scheme when the traffic load is heavy.

Optimal Design of Automotive Seat Back Frame Using Finite Element Analysis (유한요소해석을 이용한 차량용 시트 백 프레임의 최적설계)

  • Shin, Hyeonho;Kang, Hee Yong;Yang, Sung Mo
    • Journal of Auto-vehicle Safety Association
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    • v.11 no.4
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    • pp.57-62
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    • 2019
  • The seat back frame of the vehicle is subjected to load on the passenger behavior. Because of steel material, it is necessary to optimize the frame considering lightweight and safety. In this paper, finite element analysis is used for the optimal design of the seat back frame. First, a lightweight material is applied to reduce the weight of the seat back frame. Secondly, the design position of the pipe part fastened in the seat back frame was selected by considering the strength against the load generated by the occupant. Third, the shape of the side frame was derived by performing the phase optimization analysis for the AFT load condition. And we have compared the initial model with the optimal model to verify the light weighting and safety. As a result, the optimal design model of the seat back frame satisfying the weight reduction and safety has been proposed.